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Mercedes-Benz ML350 2003 Owners Car Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML350 Year: 2003 Platform: W163 Codes Chassis Code: W163 Body Style: SUV 👋 Introduction Market Position Vehicle Segment: Mid-size Luxury SUV Target Audience:...
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Mercedes-Benz ML350 2003 Owners Car Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
ML350
Year:
2003
Platform:
W163
Codes
Chassis Code:
W163
Body Style:
SUV
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Luxury SUV
Target Audience:
Families seeking luxury, utility, and off-road capability
Competitive Analysis
Key Competitors 2003:
BMW X5, Lexus RX 330, Audi allroad quattro, Acura MDX, Volvo XC90
Key Features
Luxury Appointments:
Premium interior materials, advanced comfort features
Powertrain Options:
Available V6 and V8 engines, standard 4MATIC all-wheel drive (on some models)
Off Road Capability:
Robust chassis, advanced traction control systems, optional off-road packages
📋 Manual Details
Coverage Areas
Manual Type:
Owner's Manual / Service Repair Manual
Language:
English
Format:
PDF (Digital Download)
File Compression:
ZIP
Page Count:
Estimated 500-800 pages (typical for this era and type of manual)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine compartment overview, engine oil, fuel system, air filter(s), cooling system, lubrication, specifications, maintenance
Electrical Systems:
Battery, lights, instrument cluster, infotainment systems, driver controls, locks and security
Chassis Systems:
Suspension, steering, brakes, wheels, tires
Body And Interior:
Climate controls, seating, safety restraints, door locks, security, cleaning
Procedures Included
Maintenance:
Preventative maintenance, scheduled service intervals, fluid checks and refills, filter replacements, basic inspections
Repair Information:
Step-by-step repair instructions for various components, troubleshooting procedures
Technical Specifications:
Refill capacities, lubricant specifications, part numbers (for service items), tire pressure, wheel torque
Technical Depth
Diagnostic Capabilities:
Troubleshooting common issues, identifying symptoms and potential causes
Repair Complexity:
Covers basic to intermediate DIY repairs, suitable for home mechanics and professional technicians
📊 Manual Specifications
File Format
Digital Format:
PDF
Compatibility:
Windows, Linux, Mac, Tablets, Smartphones (requires PDF reader)
Print Quality
Printability:
Printable from any computer and printer
Illustration Quality:
Illustrated with step-by-step instructions, best quality
Binding Type
Physical Format:
Not Applicable (Digital Download)
Paper Type
Physical Format:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M112 E37 (for ML350)
Engine Type:
3.7L V6 SOHC (Single Overhead Camshaft)
Bore X Stroke:
97.0 mm x 84.0 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
232 hp @ 5750 rpm
Torque:
250 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
Engine Compartment
Engine Oil Type:
Mobil 1 Synthetic 0W-30 or equivalent
Engine Oil Capacity:
7.5 quarts (7.1 liters) with filter
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic (5G-TRONIC)
Drivetrain:
4MATIC All-Wheel Drive
Features
Transmission Fluid:
MB Specification 236.14 (e.g., Pentosin ATF1 or equivalent)
Transmission Fluid Capacity:
7.0 quarts (6.6 liters)
📐 Dimensions
Exterior
Length:
181.9 inches (4620 mm)
Width:
71.5 inches (1816 mm)
Height:
70.1 inches (1780 mm)
Wheelbase:
111.0 inches (2820 mm)
Weights
Curb Weight:
4,575 lbs (2075 kg)
Gross Vehicle Weight Rating:
5,730 lbs (2600 kg)
Cargo
Cargo Volume:
37.7 cu ft (rear seats up)
Maximum Cargo Volume:
81.5 cu ft (rear seats folded)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
IIHS Front Offset Test:
Good
Active Features
Electronic Stability Program:
Standard
Traction Control:
Standard
Antilock Braking System:
Standard
Passive Features
Airbags:
Front dual-stage airbags, front side airbags, optional side curtain airbags
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters
💡 Technology Features
Infotainment
Audio System:
Bose premium sound system with AM/FM radio, CD player, and optional navigation system.
Climate Controls:
Automatic climate control with dual-zone temperature settings and pollen filter.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assist:
Optional rear park assist sensors.
Connectivity
Universal Garage Door Opener:
Optional integrated system.
Tele Aid:
Optional telematics system for emergency assistance and vehicle location.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles (16,000 km) or 12 months, whichever comes first (using synthetic oil)
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Transmission Fluid Service:
Every 60,000 miles (96,000 km)
Fluid Specifications
Coolant Type:
Mercedes-Benz approved coolant (e.g., ZEREX G-05 or equivalent) - blue color
Brake Fluid Type:
DOT 4 Plus
Known Issues
Crankshaft Position Sensor:
Failure can lead to stalling or no-start conditions.
Mass Air Flow Sensor:
Can cause rough idling, poor acceleration, and check engine lights.
Evaporative Emissions System:
Faulty purge valve or charcoal canister can trigger emissions-related check engine lights.
Heater Control Valve:
Leaking or malfunctioning valve can affect HVAC performance.
Window Regulator Failure:
Common issue where power windows stop working or operate erratically.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Pioneer in automotive engineering, renowned for luxury, safety, and performance since the late 19th century.
Model Evolution
M Class Introduction:
First generation (W163) introduced in 1997 as Mercedes-Benz's entry into the luxury SUV market.
W163 Facelift:
Received a significant facelift for the 2002 model year, including updated styling, interior refinements, and powertrain enhancements. The 2003 ML350 was part of this updated generation.
Production
Manufacturing Location:
Tuscaloosa, Alabama, USA
Production Years:
1997-2005 (W163 generation)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The ML-Class often received positive safety ratings, contributing to its strong market presence.
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