KYMCO MONGOOSE KXR50 KXR90 ATV Service Repair Manual 2003 Onward

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

22 people are viewing this right now

Taper: Atv

Distributeur:

UGS: 144345

Mots clés: 2003 Atv KXR50 KXR90 Kymco MONGOOSE

Variantes de produits

Description

This service repair manual covers the Mongoose KXR50 and KXR90 ATVs, models produced from approximately 2003 onwards. These youth-oriented ATVs are designed for recreational off-road use, featuring a robust construction and user-friendly automatic CVT transmission. The Mongoose KXR series is known for its reliable 50cc and 90cc air-cooled two-stroke engines, providing accessible power for younger riders. Emphasis is placed on safety features such as hydraulic disc brakes and essential lighting systems, ensuring a secure riding experience. The brand, established in 1963, brings its extensive experience in vehicle manufacturing to this line of ATVs, aiming for quality and durability. This comprehensive service repair manual, presented in English, provides detailed information for the maintenance, repair, and troubleshooting of the Mongoose KXR50/KXR90. It covers all essential systems, including the engine, transmission, chassis, and electrical components, with in-depth instructions for disassembly, reassembly, and component specifications. Routine maintenance procedures, advanced diagnostic guides, and troubleshooting for common issues are thoroughly explained, mirroring factory workshop manual content. This resource is designed to empower owners and professional mechanics alike, ensuring the longevity and optimal performance of the vehicle through clear, step-by-step guidance.

🏷️ Basic Information

Identification

Make:

KYMCO

Model:

Mongoose KXR50 / KXR90

Product Type:

Service Repair Manual

Codes

Chassis Codes:

KXR50 / KXR90

Generation

Model Generation:

Pre-generation specific due to 2003 onward coverage

👋 Introduction

Market Position

Target Audience:

Owners and professional mechanics performing service and repairs on KYMCO Mongoose KXR ATVs

Competitive Analysis

Value Proposition:

Claimed to be the 'BEST' and 'COMPLETE' on Tradebit, avoiding incomplete versions, offering high value for money.

Key Features

Comprehensiveness:

Factory-level detail, suitable for repair shops.

Ease Of Use:

Described as 'Simple to...' indicating user-friendly instructions.

📋 Manual Details

Coverage Areas

Geographic Coverage:

Global (English language)

Page Count

Estimated Page Count:

Comprehensive (exact count not provided, described as 'complete')

Manual Type

Manual Format:

Service Repair Manual (similar to Factory Workshop Manuals/CDROM)

Language

Language:

English

Format

Digital Format:

Likely Digital (PDF or similar, given context of CDROM)

📖 Manual Coverage

Systems Covered

Powertrain Components:

Engine, transmission, final drive

Chassis Systems:

Suspension, steering, brakes, frame

Electrical System:

Ignition, lighting, charging system, starting system, wiring diagrams

Body And Trim:

Body panels, seating, controls

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustments, lubrication

Troubleshooting Diagnostics:

Common issues, symptom-based diagnosis, fault codes (if applicable)

Major Repairs:

Engine overhaul, transmission repair, suspension overhaul, brake system service

Disassembly Reassembly:

Detailed step-by-step instructions for component removal and installation

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics and troubleshooting guides

Rebuild Procedures:

Comprehensive engine and transmission rebuild instructions

Component Specifications:

Detailed torque specifications, clearances, and tolerances

📊 Manual Specifications

File Format

Digital File Type:

Likely PDF, potentially searchable text

Print Quality

Image Clarity:

Expected high quality for diagrams and illustrations

Binding Type

Physical Binding:

N/A (digital format implied)

Paper Type

Physical Paper:

N/A (digital format implied)

⚙️ Engine Specifications

Primary Engine

Engine Type Kx50:

50cc, air-cooled, 2-stroke (typical for this class)

Engine Type Kx90:

90cc, air-cooled, 2-stroke (typical for this class)

Performance

Power Output Kx50:

Estimated 5-7 HP (typical for 50cc 2-stroke youth ATV)

Power Output Kx90:

Estimated 7-9 HP (typical for 90cc 2-stroke youth ATV)

Fuel System

Carburetor Type:

CV-type carburetor (specific model number would be in manual)

Fuel Type:

Unleaded gasoline

Lubrication

Oil Type:

2-stroke premix oil (specific API/JASO rating in manual)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Optional

Gearbox Type:

N/A (CVT is standard)

Features

Drive System:

Chain drive to rear axle

Reverse Gear:

Typically present on youth ATVs

📐 Dimensions

Exterior

Overall Length Kx50:

Approx. 1360 mm (53.5 in)

Overall Length Kx90:

Approx. 1360 mm (53.5 in)

Overall Width Kx50:

Approx. 800 mm (31.5 in)

Overall Width Kx90:

Approx. 800 mm (31.5 in)

Overall Height Kx50:

Approx. 840 mm (33.1 in)

Overall Height Kx90:

Approx. 840 mm (33.1 in)

Weights

Dry Weight Kx50:

Approx. 85 kg (187 lbs)

Dry Weight Kx90:

Approx. 85 kg (187 lbs)

Gross Vehicle Weight Rating:

Not specified, but typically around 150 kg (330 lbs) for rider + ATV

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adheres to relevant industry safety standards for youth ATVs

Active Features

Braking System:

Hydraulic disc brakes (front and rear)

Lighting System:

Headlights, taillight, brake light

Passive Features

Rollover Protection:

N/A (standard ATV design)

Safety Flag Mount:

Standard feature on most youth ATVs

💡 Technology Features

Infotainment

Display Type:

Basic instrument cluster (speedometer, odometer, neutral indicator, etc.)

Driver Assistance

Governor Settings:

Often includes adjustable speed limiters for younger riders.

Connectivity

Charging Port:

Typically none on youth ATVs of this era.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 20 hours of operation or annually (refer to manual for exact)

Air Filter Cleaning:

Every 10 hours of operation or as needed based on conditions

Spark Plug Inspection:

Every 20 hours of operation

Fluid Specifications

Engine Oil Capacity:

Approx. 0.8 - 1.0 Liters (check manual for exact)

Transmission Oil Type:

Gear oil (specific viscosity and GL rating in manual)

Known Issues

Common Wear Items:

Brake pads, tires, drive chain and sprockets, CVT belt, spark plug, air filter.

Potential Failure Points:

Carburetor clogging due to infrequent use or poor fuel quality, electrical connectors becoming loose or corroded.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

KYMCO (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer established in 1963, known for scooters, motorcycles, and ATVs.

Model Evolution

Kx Series Development:

The Mongoose KXR series represents KYMCO's entry into the youth ATV market, designed for recreational use.

Production

Production Period:

Introduced circa 2003 and continued through subsequent years, with variations.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Not specifically documented in product description; focus is on manual quality.

Ratings

Customer Reviews:

Product description highlights 'buy with confidence' and 'BEST manuals on Tradebit'.

Certifications

Manual Certification:

Not applicable; described as a service repair manual.