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Manual Coverage
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Systems Covered
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Engine Mechanical:
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Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling
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Engine Performance:
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Fuel injection, ignition, emissions control, turbocharging (if applicable)
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Transmission Manual:
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Clutch, gearshift linkage, gearbox internal components, torque specifications
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Transmission Automatic:
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Valve body, planetary gear sets, torque converter, electronic controls, fluid types
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Drivetrain:
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Front-wheel drive, half-shafts, CV joints, differential
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Suspension:
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Front MacPherson struts, rear multi-link, shock absorbers, springs, bushings, alignment specifications
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Steering:
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Power steering system, rack and pinion, tie rods, steering column, wheel alignment
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Brakes:
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Front and rear disc brakes, ABS system, hydraulic lines, parking brake, rotor/pad replacement
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Electrical System:
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Battery, alternator, starter, wiring diagrams, lighting, fuses, relays, sensors
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Body And Chassis:
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Body panels, doors, hinges, locks, interior trim, structural components, rust repair
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HVAC:
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Air conditioning, heating, ventilation, blower motor, refrigerant, control panel
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Safety Systems:
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Airbags, seat belts, SRS system diagnostics
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Procedures Included
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Maintenance:
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Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement
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Repair:
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Engine component rebuilds, transmission overhaul, suspension component replacement, brake caliper/rotor service, exhaust system repair
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Diagnostics:
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Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation
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Wiring Diagrams:
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Comprehensive electrical circuit diagrams for all major systems
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Torque Specifications:
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Precise torque values for all critical fasteners
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Special Tools:
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Identification of specialized tools required for specific repair procedures
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Technical Depth
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Depth:
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Complete rebuilds, advanced diagnostics, engine management systems, transmission control units, ABS/SRS module servicing
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 3,750 miles (6,000 km) or 3 months, whichever comes first (under normal driving conditions)
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Air Filter Replacement:
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Every 15,000 miles (24,000 km) or 12 months
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Spark Plug Replacement 4G64:
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Every 60,000 miles (96,000 km) with platinum-tipped plugs
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Spark Plug Replacement 6G72:
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Every 100,000 miles (160,000 km) with iridium-tipped plugs (if equipped)
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Timing Belt Replacement:
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Every 90,000 miles (144,000 km) or 72 months (for 4G64 and 6G72 engines - critical maintenance)
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Fluid Specifications
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Engine Oil Capacity 4G64:
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4.5 US quarts (4.3 liters) with filter change (5W-30 or 10W-30 synthetic blend recommended)
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Engine Oil Capacity 6G72:
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5.0 US quarts (4.7 liters) with filter change (5W-30 or 10W-30 synthetic blend recommended)
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Coolant Type:
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Mitsubishi Super Long Life Coolant (or equivalent long-life OAT coolant, typically pink/red)
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Brake Fluid Type:
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DOT 3 or DOT 4
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Known Issues
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Common Problem 1:
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Excessive oil consumption (especially on higher mileage 4G64 engines, often related to piston rings or valve stem seals)
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Common Problem 2:
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Timing belt failure (critical to adhere to replacement schedule, can cause catastrophic engine damage)
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Common Problem 3:
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ABS sensor failure leading to ABS warning light
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Common Problem 4:
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Transmission control module (TCM) issues or solenoid failures
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Common Problem 5:
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Front suspension component wear (e.g., ball joints, tie rod ends, control arm bushings)
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