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Chevrolet Colorado 2004 2005 2006 2007 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Colorado Model Years Covered: 2004, 2005, 2006, 2007, 2008 Platform: GMT355 Codes Vin Code Engine 2 8L: 8th digit 'E' Vin Code Engine...
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Chevrolet Colorado 2004 2005 2006 2007 2008 Service Repair ManualChevrolet Colorado 2004 2005 2006 2007 2008 Service Repair ManualChevrolet Colorado 2004 2005 2006 2007 2008 Service Repair ManualChevrolet Colorado 2004 2005 2006 2007 2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Colorado
Model Years Covered:
2004, 2005, 2006, 2007, 2008
Platform:
GMT355
Codes
Vin Code Engine 2 8L:
8th digit 'E'
Vin Code Engine 3 5L:
8th digit '7'
👋 Introduction
Market Position
Vehicle Segment:
Compact/Mid-size Pickup Truck
Target Audience:
DIY mechanics, professional auto repair shops, fleet maintenance personnel.
Competitive Analysis
Key Competitors:
Toyota Tacoma, Nissan Frontier, Ford Ranger.
Key Features
Manual Value Proposition:
Provides factory-level repair and maintenance information to keep the Chevrolet Colorado in optimal condition.
Manual Utility:
Enables comprehensive service and repair, from routine maintenance to complex component overhauls.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Workshop Service Repair Manual
Language:
English
Format:
PDF
File Distribution:
Downloadable (CD-ROM indicated in description)
Page Count:
6000+
Compatibility:
Windows & Mac Computers (all versions from ME to 10), Tablets, Phones (32/64-bit)
📖 Manual Coverage
Systems Covered
Powertrain Engine:
2.8L (LLC) and 3.5L (LZ4) Gasoline Engines
Powertrain Transmission:
Automatic Transmission, Manual Transmission Overhaul
Drivetrain:
Drive Axle Limited Slip, Driveshaft, Front Drive Axle, Rear Drive Axle, Transfer Case, Wheel Drive Shafts
Brakes:
Antilock Brakes (ABS), Disc Brakes, Drum Brakes, Hydraulic Brakes, Parking Brake
Suspension Steering:
Front Suspension, Rear Suspension, Power Steering, Steering Column
Electrical:
Electrical Component Locations, Engine Electrical, Gages, Horns, Keyless Entry, Exterior Lights, Wiring
HVAC:
HVAC (Heating, Ventilation, and Air Conditioning)
Interior:
Doors, Interior Trim, Roof, Seats, Stationary Windows
Chassis Body:
Frame Underbody, Wiper Washer
Driver Controls:
Cruise Control
Safety Systems:
Airbags
Entertainment Systems:
Entertainment (likely radio, speakers, etc.)
Procedures Included
Diagnostics:
Troubleshooting procedures for all covered systems.
Maintenance:
Scheduled maintenance, fluid changes, component inspections.
Repair Overhaul:
Detailed step-by-step repair and overhaul procedures for major components.
Component Replacement:
Replacement procedures for all listed systems and components.
Electrical Diagnostics:
Wiring diagrams, component testing, electrical troubleshooting.
Engine Management:
Engine control system diagnostics and repair (2.8L & 3.5L).
Drivetrain Service:
Axle, driveshaft, and transfer case servicing and repair.
Brake System Service:
Brake system inspection, repair, and bleeding procedures.
Suspension Alignment:
Suspension component replacement and potential alignment specifications.
HVAC Service:
HVAC system diagnosis, refrigerant handling, component replacement.
Interior Trim Removal:
Procedures for removing and reinstalling interior trim panels.
Reset Procedures:
Maintenance Light Reset.
Technical Depth
Depth Level:
Comprehensive Workshop Level
Illustrations:
High Resolution Illustrations, Photos, Diagrams
Diagnostic Information:
Detailed diagnostic procedures and symptom-based troubleshooting guides.
Technical Data:
Includes specifications, torque values, clearances, and tolerances for all repair procedures.
Wiring Diagrams:
Full electrical system wiring diagrams for comprehensive troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within PDF (standard for workshop manuals).
Print Quality
Image Resolution:
High Resolution
Printability:
Printable pages directly from CD/download.
Binding Type
Binding Method:
Digital (PDF format, no physical binding)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine 2 8L Name:
LLC (Atlas/Vortec 2800)
Engine 2 8L Configuration:
Inline 4-cylinder
Engine 2 8L Displacement:
2.8 Liters (171 cubic inches)
Engine 3 5L Name:
LZ4 (Vortec 3500)
Engine 3 5L Configuration:
Inline 5-cylinder
Engine 3 5L Displacement:
3.5 Liters (211 cubic inches)
Performance
Engine 2 8L Horsepower:
Approx. 175 hp @ 5600 rpm
Engine 2 8L Torque:
Approx. 185 lb-ft @ 2800 rpm
Engine 3 5L Horsepower:
Approx. 201 hp @ 5600 rpm
Engine 3 5L Torque:
Approx. 220 lb-ft @ 2800 rpm
Fuel System
Fuel Delivery:
Sequential Fuel Injection (SFI)
Fuel Type:
Unleaded Gasoline
Emission Control:
Catalytic Converter, On-Board Diagnostics (OBD-II)
🔧 Transmission
Standard
Transmission 2 8L Standard:
5-Speed Manual Transmission (MV50)
Transmission 3 5L Standard:
4-Speed Automatic Transmission (4L60-E)
Optional
Transmission 2 8L Optional:
4-Speed Automatic Transmission (4L60-E)
Transmission 3 5L Optional:
5-Speed Manual Transmission (MV50)
Features
Transmission Fluid Type:
Dexron-VI (for 4L60-E) or specified manual transmission fluid.
📐 Dimensions
Exterior
Wheelbase Short:
111.9 inches
Wheelbase Long:
126.2 inches
Bed Length Standard:
6.1 feet (73.2 inches)
Bed Length Long:
7.4 feet (88.5 inches)
Weights
Curb Weight Range:
Approx. 3,700 - 4,500 lbs (depending on configuration)
Max Payload Capacity:
Up to approx. 1,500 lbs (depending on configuration)
Max Towing Capacity:
Up to approx. 5,600 lbs (with 3.5L engine, 4WD, and proper equipment)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
Good (2004-2007 Models)
NHTSA Frontal Crash Passenger:
Good (2004-2007 Models)
IIHS Moderate Overlap Frontal Crash:
Acceptable (2004-2007 Models)
Active Features
ABS:
Standard on most models, four-wheel disc brakes available on some trims.
Traction Control:
Available on select models.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point seatbelts for all occupants, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory radio with AM/FM, CD player, and optional SiriusXM satellite radio. Speaker configurations varied by trim level.
Driver Assistance
Cruise Control:
Available cruise control system for highway driving.
Connectivity
Keyless Entry:
Available keyless entry system for convenience.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (consult manual for specifics).
Tire Rotation Interval:
Typically every 5,000-7,500 miles.
Transmission Fluid Change:
Recommended every 45,000-100,000 miles, depending on usage and fluid type (refer to manual).
Coolant Flush Interval:
Typically every 30,000-100,000 miles or 2-5 years, depending on coolant type.
Fluid Specifications
Engine Oil Specification:
Typically SAE 5W-30 Synthetic Blend or Full Synthetic. Consult manual for exact specification (e.g., Dexos or GM Standard).
Coolant Type:
GM-specified orange coolant (OAT - Organic Acid Technology) or equivalent.
Power Steering Fluid:
GM Power Steering Fluid or Dexron-VI Automatic Transmission Fluid.
Known Issues
Engine Idle Roughness:
Some reports of rough idle, potentially related to intake manifold leaks, spark plugs, or PCV system.
Transmission Harsh Shifting:
Occasional reports of harsh shifting, may require transmission fluid service or adjustments.
Rear Main Seal Leaks:
Potential for rear main seal leaks on some engines.
ABS Sensor Issues:
ABS wheel speed sensor failures can occur, leading to ABS/Traction Control warning lights.
Rust On Frame:
Like many vehicles of this era, frame rust can be an issue in certain climates; regular inspection is recommended.
📚 Vehicle History
Brand Heritage
Chevrolet Truck Legacy:
Chevrolet has a long-standing reputation for producing durable and capable trucks, dating back to the Task Force trucks of the 1950s.
Model Evolution
Colorado Introduction:
Introduced for the 2004 model year as a successor to the Chevrolet S-10.
Colorado Platform:
Built on the GMT355 Global Medium Truck platform, shared with the GMC Canyon.
Refresh Cycles:
Underwent minor updates and powertrain revisions throughout its first generation (2004-2012).
Production
Manufacturing Location:
Shreveport, Louisiana, USA (primarily for North American market)
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
While not awarded for the Colorado specifically in these years, the platform's robustness and capability were recognized in the compact truck segment.
Ratings
User Reviews:
Generally positive user reviews highlighting capability, durability, and value for money, particularly with the 3.5L engine.
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