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    Chrysler Sebring Sedan 2004-2006 Service Repair Manual

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    This manual covers the Chrysler Sebring Sedan, model years 2004, 2005, and 2006. The Sebring Sedan was a mid-size vehicle designed for practicality, offering comfortable seating and reasonable fuel economy...
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    Taper: Car
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    UGS: 105344
    This manual covers the Chrysler Sebring Sedan, model years 2004, 2005, and 2006. The Sebring Sedan was a mid-size vehicle designed for practicality, offering comfortable seating and reasonable fuel economy for families and commuters. It was manufactured in the USA and positioned as a competitive option within its segment, often praised for its comfort and value. This generation, built on the JS platform, represented a refinement of Chrysler's offerings in the sedan market, providing a reliable and functional transportation solution. This comprehensive factory service manual provides detailed information for the maintenance, diagnosis, and repair of the 2004-2006 Chrysler Sebring Sedan. It covers all major mechanical, electrical, and body systems, including powertrain components, chassis systems, electrical systems, and climate control. Within its extensive pages, you will find step-by-step procedures for routine maintenance, in-depth troubleshooting guides with diagnostic trouble code interpretation, repair and rebuild instructions for various components, and essential technical specifications. This manual is an indispensable resource for owners, mechanics, and technicians aiming to ensure the optimal performance and longevity of their vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Chrysler
    Model:
    Sebring Sedan
    Years Covered:
    2004, 2005, 2006
    Codes
    Chassis Codes:
    JS 27 (Sebring Sedan)
    👋 Introduction
    Market Position
    Market Segment:
    Mid-size sedan, popular with families and commuters seeking practical transportation.
    Competitive Analysis
    Key Competitors:
    Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, Nissan Altima.
    Key Features
    Model Highlights:
    Offered comfortable seating, decent fuel economy, and a range of available engines. The sedan body style provided practicality for everyday use.
    📋 Manual Details
    Coverage Areas
    Coverage Summary:
    Comprehensive service and repair for 2004-2006 Chrysler Sebring Sedan, including all major mechanical, electrical, and body systems.
    Page Count
    Estimated Page Count:
    1500-2500+ (typical for comprehensive service manuals of this era)
    Manual Type
    Type:
    Factory Service Manual / Workshop Manual
    Language
    Language:
    English
    Format
    Format:
    Digital (likely PDF, as per common sales descriptions; verify with seller for physical copy)
    📖 Manual Coverage
    Systems Covered
    Powertrain:
    Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Drivetrain (FWD), Automatic Transmissions (40TE/41TE).
    Chassis:
    Suspension (Front & Rear), Steering System, Brakes (Front Disc, Rear Disc), Wheels & Tires.
    Electrical:
    Battery, Charging System, Ignition System, Starting System, Lighting, Instrumentation, HVAC Controls, Power Accessories, Body Control Modules (BCM), Anti-lock Braking System (ABS), Restraint Systems (Airbag).
    Body:
    Body Structure, Exterior Trim, Doors, Hood, Trunk, Interior Trim, Seats, Glass, Wiper/Washer System.
    Climate Control:
    Manual and automatic HVAC systems, refrigerant handling, A/C compressor, blower motor, climate control modules, actuators.
    Instrumentation And Gauges:
    Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, instrument cluster removal and service.
    Procedures Included
    Maintenance:
    Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Top-offs, Belt Inspections & Replacement, Brake Pad/Rotor Service, Tire Rotation.
    Diagnostics:
    Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation and resolution, Component testing procedures, Wiring diagrams for electrical systems.
    Repair Rebuild:
    Engine overhaul and component replacement, Transmission overhaul and component replacement, Suspension and steering component replacement, Brake system component replacement, Electrical component repair and replacement, Body panel repair and replacement.
    Special Procedures:
    Torque specifications for critical fasteners, Component disassembly and assembly sequences, Diagnostic tool usage (e.g., DRB III scanner for Chrysler specific codes), Body alignment procedures.
    Troubleshooting Methodology:
    Includes diagnostic flowcharts, symptom-based troubleshooting, and specific component testing procedures.
    Technical Depth
    Depth:
    Factory-level diagnostic and repair procedures, detailed component specifications, torque values, wiring diagrams, and troubleshooting charts. Suitable for professional mechanics and advanced DIY enthusiasts.
    📊 Manual Specifications
    File Format
    File Format Details:
    Likely a searchable PDF document. Quality of scans or digital formatting can vary; look for high-resolution and clearly readable text and diagrams.
    Print Quality
    Print Quality Expectation:
    If physical, expect professional printing with clear diagrams and text. If digital, high-resolution images and searchable text are ideal.
    Binding Type
    Binding Type Physical:
    If a physical copy, typically spiral-bound or perfect-bound for durability in a workshop environment.
    Paper Type
    Paper Type Physical:
    If a physical copy, usually printed on durable, slightly heavier paper stock to withstand shop use.
    Completeness
    Manual Completeness Level:
    Factory level, covering all systems from minor maintenance to major overhaul and diagnostics. Includes wiring diagrams and component locations.
    ⚙️ Engine Specifications
    Primary Engine
    Engine 2 0 L:
    2.0L DOHC I4 (Naturally Aspirated, Code: EDZ) - Approx. 130-135 HP, 130-135 lb-ft torque. (Less common in North America for these years, but possible in some markets).
    Engine 2 4 L:
    2.4L DOHC I4 (Naturally Aspirated, Code: EDZ/EDT) - Approx. 150 HP, 160 lb-ft torque. (Most common engine).
    Engine 2 7 L:
    2.7L SOHC V6 (Naturally Aspirated, Code: EER) - Approx. 180-190 HP, 190-200 lb-ft torque. (Optional for enhanced performance).
    Engine 3 5 L:
    3.5L SOHC V6 (Naturally Aspirated, Code: EGJ/EGW) - Approx. 200-230 HP, 220-240 lb-ft torque. (Optional for performance, shared with other DaimlerChrysler models).
    Performance
    Fuel Type:
    Unleaded Gasoline (Octane rating typically 87 for I4, 89 recommended for V6).
    Fuel System
    Injection Type:
    Electronic Multi-Point Fuel Injection (MPI).
    🔧 Transmission
    Standard
    Standard Transmission:
    Typically a 4-speed automatic transmission. Front-Wheel Drive (FWD) configuration.
    Optional
    Optional Transmission:
    Manual transmission was available on some engine variants, particularly the 4-cylinder models, though less common in the US market for these years.
    Features
    Automatic Transmission Codes:
    40TE/41TE (for 4-cylinder engines), 42LE (for V6 engines).
    📐 Dimensions
    Exterior
    Wheelbase:
    Approx. 109.7 inches (2786 mm)
    Length:
    Approx. 193.0 inches (4902 mm)
    Width:
    Approx. 70.4 inches (1788 mm)
    Height:
    Approx. 57.2 inches (1453 mm)
    Interior
    Passenger Volume:
    Approx. 99.0 cubic feet (2804 L)
    Cargo
    Trunk Volume:
    Approx. 15.9 cubic feet (450 L)
    Weights
    Curb Weight:
    Approx. 3200-3500 lbs (1451-1588 kg), depending on engine and trim.
    🛡️ Safety Features
    Ratings
    NHTSA Front Crash Test:
    Good (typically for driver and passenger in frontal impact for models of this era, though specific year ratings should be confirmed via NHTSA).
    IIHS Side Impact Test:
    Acceptable or Good (depending on specific year and configuration; verify with IIHS for precise ratings).
    Active Features
    ABS:
    Standard Anti-lock Braking System (ABS) on most trims.
    Traction Control:
    Optional Traction Control System (TCS) available on some models.
    Passive Features
    Airbags:
    Frontal airbags for driver and passenger; optional side-impact airbags available on higher trims.
    Seatbelts:
    Three-point seat belts with pretensioners for front occupants, LATCH child seat anchors.
    💡 Technology Features
    Infotainment
    Audio System:
    Standard AM/FM stereo with CD player. Optional Infinity sound system, satellite radio compatibility (Sirius).
    Navigation:
    Optional factory navigation system was available on higher trim levels.
    Driver Assistance
    Cruise Control:
    Standard cruise control on most trims.
    Connectivity
    Power Outlets:
    12V power outlets for accessory charging.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 3,000-7,500 miles or 6 months, depending on oil type (conventional vs. synthetic) and driving conditions. Refer to manual for precise recommendations.
    Engine Air Filter:
    Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
    Cabin Air Filter:
    Inspect annually, replace every 15,000-30,000 miles or as needed.
    Spark Plugs:
    I4 engines: Replace every 100,000 miles (Double Platinum). V6 engines: Replace every 100,000 miles (Platinum).
    Transmission Fluid:
    Inspect every 30,000 miles, change fluid and filter every 60,000-100,000 miles. Refer to manual for specific transmission type.
    Fluid Specifications
    Engine Oil Type:
    SAE 5W-30 (check manual for specific engine and temperature range recommendations).
    Coolant Type:
    Chrysler/Dodge/Plymouth HOAT (Hybrid Organic Acid Technology) coolant, typically purple or orange. Pre-diluted 50/50 mix.
    Transmission Fluid Type:
    ATF+4 (Automatic Transmission Fluid, Type 9602) for 40TE/41TE and 42LE transmissions.
    Brake Fluid Type:
    DOT 3 or DOT 4 brake fluid (check reservoir cap or manual).
    Known Issues
    Engine Mounts:
    Engine mounts can degrade over time, leading to vibration and noise.
    Suspension:
    Worn ball joints, tie rod ends, and struts can cause noise and steering issues. Rear trailing arm bushings are also a common wear item.
    Transmission Shifting:
    Some models may exhibit rough shifting or solenoid issues in the automatic transmission. ATF+4 fluid changes are critical.
    Power Windows:
    Window regulators and motors can fail, causing windows to stop working or drop.
    Body Rust:
    Corrosion can affect wheel wells, rocker panels, and rear quarter panels, especially in rust-belt regions.
    📚 Vehicle History
    Brand Heritage
    Chrysler Legacy:
    Chrysler has a long history in the automotive industry, known for innovation and a range of vehicles from executive sedans to minivans.
    Model Evolution
    Sebrings Lineage:
    The Sebring nameplate has been used by Chrysler on various models, including coupes and convertibles. The 2001-2006 generation (JS platform) saw the introduction and refinement of the sedan body style.
    Production
    Manufacturing Location:
    Sterling Heights, Michigan, USA (for the sedan body style).
    Production Period:
    This generation of the Sebring Sedan was produced from the 2001 model year through the 2006 model year.
    🏆 Awards & Recognition
    Recognitions
    Consumer Ratings:
    Generally received moderate consumer ratings for its class during its production run, often praised for comfort and value, but criticized for some interior material quality and less engaging driving dynamics compared to some rivals.
    Ratings
    Jd Power Initial Quality:
    Ratings varied by year and specific model; generally in the average to below-average range for its segment compared to top competitors.
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