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Mazda 6 Service Repair Manual 2004-2006

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🏷️ Basic Information Identification Make: Mazda Model: 6 Model Years Covered: 2004, 2005, 2006 Codes Chassis Codes: GG, GY, GW Engine Codes Primary: LF-VE (2.0L), L3-VE (2.3L) Engine Codes Optional:...
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Taper: Car
Distributeur:
UGS: 297751
Mots clés: 2004 2005 2006 6 Car Cars Mazda Misc
Mazda 6 Service Repair Manual 2004-2006
🏷️ Basic Information
Identification
Make:
Mazda
Model:
6
Model Years Covered:
2004, 2005, 2006
Codes
Chassis Codes:
GG, GY, GW
Engine Codes Primary:
LF-VE (2.0L), L3-VE (2.3L)
Engine Codes Optional:
MZR DISI TURBO (2.3L Turbo - Mazdaspeed6)
👋 Introduction
Market Position
Segment:
Mid-size sedan/wagon, known for sporty handling and stylish design
Usp:
Mazda's 'Zoom-Zoom' philosophy emphasizing driving dynamics, attractive styling, and reliable performance.
Competitive Analysis
Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion, Chevrolet Malibu
Key Features
Design:
Fluidic sculpture, sporty exterior lines, well-appointed interior.
Driving Dynamics:
Renowned for sharp steering, balanced chassis, and engaging ride.
Performance Variant:
Mazdaspeed6 offered turbocharged power and AWD for enthusiasts.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Global (North America, Europe, Asia - specific regional variations may exist)
Trim Levels Covered:
All trim levels including GS, GT, GX, S, SP, Mazdaspeed6
Page Count
Estimated Pages:
1500-2000+ (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Authorized Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (LF-VE, L3-VE, MZR DISI Turbo), fuel system, ignition system, exhaust system, engine management (ECU), manual transmission (F5M42, G5M-R), automatic transmission (FW6A-EL, GF4A-EL), clutch, driveline, all-wheel-drive (AWD) system (for Mazdaspeed6)
Chassis:
Suspension (front/rear), steering system, braking system (ABS, EBD), wheel alignment, tires
Electrical:
Wiring diagrams, lighting, instrumentation, power accessories, audio system, HVAC controls, body control module (BCM), immobilizer, diagnostic trouble codes (DTCs)
Body:
Body panels, doors, windows, interior trim, seats, exterior trim, bumpers, glass, seals, rust prevention
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, belt inspections/replacement, fluid level checks and top-offs
Diagnostics:
Troubleshooting guides for common symptoms, diagnostic procedures for all major systems, DTC interpretation and resolution
Repair:
Engine overhaul, transmission repair/rebuild, brake component replacement, suspension component replacement, electrical component repair/replacement, body panel repair
Installation:
Component replacement procedures, alignment specifications, torque specifications for all fasteners
Technical Depth
Depth:
Comprehensive from basic fluid changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic strategies.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Searchable text content for quick information retrieval
Print Quality
Resolution:
High-resolution graphics and text suitable for printing
Scalability:
Diagrams and illustrations can be zoomed for detailed inspection
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Name 1:
Mazda MZR LF-VE
Displacement 1:
2.0 Liters (1998 cc)
Configuration 1:
Inline 4-cylinder, DOHC, 16-valve
Horsepower 1:
148 hp @ 6000 rpm
Torque 1:
135 lb-ft @ 4000 rpm
Fuel System 1:
Electronic Fuel Injection (EFI)
Engine Name 2:
Mazda MZR L3-VE
Displacement 2:
2.3 Liters (2261 cc)
Configuration 2:
Inline 4-cylinder, DOHC, 16-valve
Horsepower 2:
160-170 hp @ 6000 rpm (varies slightly by year/market)
Torque 2:
150-155 lb-ft @ 4000 rpm (varies slightly by year/market)
Fuel System 2:
Electronic Fuel Injection (EFI)
Optional Engine
Engine Name Turbo:
Mazda MZR DISI TURBO (L3-VDT)
Displacement Turbo:
2.3 Liters (2261 cc)
Configuration Turbo:
Inline 4-cylinder, DOHC, 16-valve, Turbocharged, Intercooled
Horsepower Turbo:
263 hp @ 5500 rpm
Torque Turbo:
280 lb-ft @ 3000 rpm
Fuel System Turbo:
Direct Injection Spark Ignition (DISI), Turbocharged
Performance
Fuel Type:
Unleaded gasoline (Regular for 2.0L/2.3L, Premium recommended for Mazdaspeed6)
🔧 Transmission
Standard
Transmission Type 1:
5-speed Manual (F5M42-series)
Optional
Transmission Type 2:
5-speed Automatic (FW6A-EL)
Transmission Type 3:
6-speed Manual (G5M-R) - standard on Mazdaspeed6
Transmission Type 4:
6-speed Automatic (GF4A-EL) - optional on some 2.3L models
Features
AWD Availability:
Available on Mazdaspeed6 model only
Transmission Fluid Spec Auto:
Mazda ATF FZ or equivalent (check specific model/year)
Transmission Fluid Spec Manual:
API GL-4 SAE 75W-90 gear oil (verify specific manual transmission type)
📐 Dimensions
Exterior
Length:
Approx. 187.6 - 190.7 inches (varies by body style and region)
Width:
Approx. 70.1 - 71.7 inches
Height:
Approx. 57.5 - 58.1 inches
Wheelbase:
Approx. 105.3 inches
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inch)
Weights
Curb Weight:
Approx. 3100 - 3600 lbs (varies by engine, transmission, and trim)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for most configurations)
IIHS Side Impact:
Good (for most configurations)
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brakeforce Distribution)
Traction Control:
Available (TCS) on some models
Stability Control:
Available (DSC - Dynamic Stability Control) on higher trims/later models
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags (Standard)
Airbags Side:
Available Front Side-Impact Airbags and Side-Curtain Airbags
Seatbelts:
3-point ELR front and rear seat belts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system available on higher trims, standard AM/FM/CD player.
Navigation:
Optional factory navigation system available on select models.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry Start:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Auxiliary audio input jack available on some models for connecting external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months (whichever comes first), depending on driving conditions and oil type.
Engine Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Typically every 60,000-100,000 miles for iridium-tipped plugs (check manual for specific type).
Timing Belt Vs Chain:
Equipped with timing chains, generally maintenance-free for the life of the engine, but requires inspection for wear/noise.
Fluid Specifications
Engine Oil Spec:
API SN/SP, ILSAC GF-5/GF-6, SAE 5W-20 or 5W-30 (verify with owner's manual for specific engine variant).
Coolant Spec:
Mazda Super Long Life Coolant (Blue) or equivalent HOAT coolant.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Oil Consumption:
Some L3-VE engines may exhibit oil consumption issues, often related to piston ring sealing or PCV system.
Rust Corrosion:
Common on body panels, wheel arches, and subframes, especially in areas with road salt. Check for evidence of rust prevention treatments.
Suspension Components:
Worn control arm bushings, sway bar links, and struts/shocks can lead to noise and poor handling.
Power Steering Pump:
Occasional reports of noisy or failing power steering pumps.
Exhaust System:
Corrosion and leaks in the exhaust manifold or piping can occur over time.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mazda's reputation for building reliable, fun-to-drive vehicles with distinctive styling.
Model Evolution
Generation:
First Generation Mazda 6 (produced from 2002-2008)
Design Philosophy:
Evolved from the Takeri concept, aiming for European styling and driving feel.
Key Updates During Period:
Introduction of the Mazdaspeed6 performance variant for 2006. Minor cosmetic and equipment updates across the model years.
Production
Manufacturing Location:
Hofu, Yamaguchi, Japan; Flat Rock, Michigan, USA (for North American market)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Mazda6 was frequently cited by Car and Driver magazine as a '10Best' vehicle during its production run, highlighting its excellent driving dynamics.
Safety Awards:
Achieved good safety ratings from IIHS and NHTSA for its class.
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