Segment:
High-performance sportbike.
Target Audience:
Enthusiast riders, independent mechanics, Aprilia owners seeking comprehensive service information.
Competitors:
Ducati 999/1098, Yamaha R1, Suzuki GSX-R1000, Honda CBR1000RR of the era.
Engine Architecture:
90-degree V-twin engine, known for its character and strong mid-range torque.
Chassis Design:
Inverted front forks (often Öhlins on higher trims) and adjustable rear suspension for precise handling.
Braking Performance:
Brembo radial-mount calipers providing exceptional stopping power.
Design Philosophy:
Italian engineering and performance focus, offering a distinctive riding experience.
Engine Mechanics:
Engine disassembly, assembly, internal components, lubrication, cooling.
Fuel System:
Fuel injection system (MAP sensor, TPS, injectors, fuel pump), fuel tank, lines.
Ignition System:
ECU, ignition coils, spark plugs, wiring diagrams.
Transmission Drivetrain:
Clutch operation, gearbox, final drive chain and sprockets, lubrication.
Chassis Suspension:
Front fork (Öhlins/Sachs depending on variant), rear shock absorber, swingarm, linkage, frame.
Braking System:
Front and rear brake calipers (Brembo), master cylinders, hydraulic lines, ABS (if applicable).
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting, instrumentation, ECU.
Bodywork Fairings:
Fairing removal and installation, body panel components, seat, fuel tank cover.
Troubleshooting:
Diagnostic procedures for common issues, fault codes.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, adjustments.
Type:
Service Repair Manual
Language:
English (typically for this market)
Format:
Digital (PDF - assumed for online sales)
Engine Management:
Complete coverage of the Aprilia RSV Mille's V-twin engine control unit (ECU), sensor inputs, and actuator outputs.
Exhaust System:
Specifications for the exhaust system, including catalytic converter and sensor locations.
Suspension Adjustments:
Detailed instructions for adjusting front fork compression, rebound, and preload; rear shock absorber adjustments.
Wheel Tire Service:
Information on wheel removal, installation, tire mounting and balancing, and wheel bearing maintenance.
Scheduled Maintenance:
Comprehensive service intervals for oil changes, filter replacements, spark plug checks, valve clearance checks, chain lubrication, and coolant flushes.
Engine Rebuild:
Step-by-step procedures for engine teardown, component inspection, reassembly, and torque specifications for critical fasteners.
Diagnostics:
Flowcharts and procedures for diagnosing electrical faults, fuel system issues, and mechanical problems.
Calibration:
Procedures for throttle position sensor (TPS) calibration and idle speed adjustment.
Fluid Service:
Detailed instructions for draining, flushing, and refilling engine oil, coolant, brake fluid, and clutch fluid.
Depth:
Extensive, covering everything from basic owner maintenance to full engine and chassis overhaul.
Diagnostics Level:
Advanced diagnostic procedures, including troubleshooting wiring diagrams and sensor data interpretation.
Engine Type:
Four-stroke, liquid-cooled, 60-degree V-twin
Displacement:
997.6 cc (998 cc)
Bore X Stroke:
97 mm x 67.5 mm
Valve Train:
DOHC, 4 valves per cylinder, pneumatic valve closing system
Compression Ratio:
11.4:1
Horsepower:
Approx. 135-140 hp @ 9,750 rpm
Torque:
Approx. 101 Nm (74.5 lb-ft) @ 7,500 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Oil Capacity:
Approx. 3.4 Liters (3.6 Quarts)
Oil Type:
API SG/SH/SJ, JASO MA, SAE 10W-40 or 15W-50 (depending on climate)
Cooling Type:
Liquid-cooled
Coolant Capacity:
Approx. 2.0 Liters (2.1 Quarts)
Coolant Type:
Ethylene Glycol based antifreeze/coolant (50% mixture)
Type:
6-speed manual transmission
Clutch Type:
Hydraulically operated, wet multi-plate clutch
Final Drive:
O-ring sealed chain drive
Gear Ratios:
Specific ratios detailed within the manual.
Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 synthetic gear oil recommended.
Length:
Approx. 2,050 mm (80.7 in)
Width:
Approx. 720 mm (28.3 in)
Height:
Approx. 1,100 mm (43.3 in)
Wheelbase:
Approx. 1,410 mm (55.5 in)
Dry Weight:
Approx. 185 kg (407.9 lbs)
Wet Weight:
Approx. 202 kg (445.3 lbs)
Fuel Tank Capacity:
18 Liters (4.75 US gallons)
Safety Certification:
CE certified components; no specific governmental crash ratings for motorcycles.
Braking:
Dual 320mm discs with Brembo radial calipers (front), Single 220mm disc with Brembo caliper (rear).
Suspension:
Adjustable front and rear suspension for optimal handling and stability.
Lighting:
Halogen headlights, LED tail light.
Instrumentation:
Digital and analog instrument cluster providing essential rider information.
Dashboard:
Digital LCD display and analog tachometer, providing speed, RPM, fuel level, coolant temperature, clock, trip meters.
ABS:
Optional ABS on some models.
Diagnostics Port:
On-board diagnostics (OBD) capabilities for fault code retrieval.
Oil Filter Change:
Every 6,000 km (3,700 miles) or annually.
Air Filter Cleaning:
Every 6,000 km (3,700 miles).
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Valve Clearance Check:
Every 12,000 km (7,500 miles).
Coolant Flush:
Every 24,000 km (15,000 miles) or every two years.
Engine Oil Grade:
SAE 10W-40 or 15W-50, API SG/SH/SJ, JASO MA.
Brake Fluid Type:
DOT 4 hydraulic fluid.
Clutch Fluid Type:
DOT 4 hydraulic fluid.
Common Problems:
Potential for stator failure, voltage regulator issues, early models' ECU tuning complexities, rear shock absorber seal leaks.
Troubleshooting Tips:
Refer to manual for specific diagnostic steps for common electrical and fuel system issues.
