Vehicle Segment:
Rear-wheel drive sports car, based on Mercedes-Benz R170 platform
Key Competitors:
Porsche Boxster, BMW Z4, Audi TT, Honda S2000
Design Origin:
Co-developed with DaimlerChrysler (utilizing Mercedes-Benz SLK underpinnings)
Body Styles:
Roadster (convertible), SRT-6 Roadster, Coupe, SRT-6 Coupe
Manual Value Proposition:
Provides detailed, actionable information to maintain and repair the vehicle, saving on professional labor costs.
Type Of Manual:
Workshop Service Repair Manual
Content Scope:
Comprehensive service and repair information
Estimated Page Count:
Extensive (specific page count not provided, but described as 'complete' and 'every detail')
Manual Classification:
Factory Service Manual (implied by scope and detail)
Delivery Method:
Instant Download
Print Capability:
Fully Printable
Viewing Requirements:
Adobe PDF Reader
Extraction Requirements:
WinZip
Compatibility:
All Versions of Windows & Mac
Engine:
Detailed diagnosis, repair, and maintenance for all engine variants
Transmission:
Service and repair procedures for automatic and manual transmissions
Drivetrain:
Rear-wheel drive system, differentials, driveshafts, and axles
Suspension:
Front and rear suspension components, alignment, and shock absorber service
Steering:
Power steering system, steering rack, and column repair
Brakes:
Brake system diagnosis, repair, rotor and pad replacement, ABS system
Electrical:
Complete wiring diagrams, starter, alternator, battery, lighting, and accessory systems
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair
Fuel System:
Fuel pump, injectors, fuel lines, and tank service
Exhaust System:
Catalytic converter, mufflers, and exhaust pipe service
Cooling System:
Radiator, coolant, thermostat, and water pump service
Body And Frame:
Body panel removal and installation, structural repair information
Interior:
Trim panel removal, seat service, dashboard components
Safety Systems:
Airbag system diagnosis and service, seatbelt mechanisms
Routine Maintenance:
Oil changes, fluid checks, filter replacements, spark plug replacement
Troubleshooting:
Diagnostic procedures for common and uncommon faults
Component Replacement:
Step-by-step instructions for replacing major and minor components
Diagnostic Charts:
Flowcharts and symptom-based troubleshooting guides
Specifications And Tolerances:
Torque values, clearances, fluid types and capacities
Depth Of Information:
Covers basic maintenance to advanced engine and transmission rebuilds
Diagnostic Tools:
Information on required diagnostic tools and procedures
Diagrams And Illustrations:
Detailed illustrations and diagrams for clarity
Wiring Schematics:
Comprehensive electrical wiring diagrams
Engine Code Base:
M111 (2.0L Supercharged Inline-4) and M112 (3.2L Supercharged V6 for SRT-6)
Standard Engine Displacement:
2.0 Liters
Standard Engine Configuration:
Inline 4-cylinder, Supercharged
Standard Engine Horsepower:
175 hp @ 5800 rpm
Standard Engine Torque:
190 lb-ft @ 3200 rpm
Srt6 Engine Displacement:
3.2 Liters
Srt6 Engine Configuration:
V6, Supercharged
Srt6 Engine Horsepower:
320 hp @ 6100 rpm
Srt6 Engine Torque:
310 lb-ft @ 3000 rpm
Fuel Induction:
Multi-point Fuel Injection (MPI) with Supercharger
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Standard Transmission Type:
6-speed Manual (on standard models), 5-speed Automatic
Optional Transmission Type:
5-speed Automatik (on base models), 6-speed Manual (on SRT-6)
Transmission Fluid Spec:
Refer to manual for specific ATF (e.g., ATF+4 or equivalent for automatics), Manual transmission fluid GL-4 for manual.
NHTSA Rollover Rating:
Four stars (for Roadster models)
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Optional Electronic Stability Program (ESP), standard on SRT-6
Airbags:
Driver and passenger front airbags, side airbags (standard)
Rollover Protection:
Pop-up rollover bars (Roadster models)
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (synthetic oil recommended)
Engine Air Filter:
Inspect every 7,500 miles, replace as needed, typically every 15,000-30,000 miles.
Cabin Air Filter:
Replace annually or every 15,000 miles.
Spark Plugs Standard:
Replace every 100,000 miles (Long Life Iridium Spark Plugs).
Transmission Fluid Change:
Automatic: Inspect every 30,000 miles, change if necessary. Manual: Check level periodically.
Engine Oil Type:
SAE 0W-40 or 5W-40 Synthetic Engine Oil (API SM or higher).
Coolant Type:
Chrysler OAT (Organic Additive Technology) Coolant, Mopar Antifreeze/Coolant HOAT (Pink).
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid.
Power Steering Fluid:
Pentosin CHF 11S or equivalent.
Supercharger Coupler Wear:
The supercharger snout coupler can wear out, leading to a loss of boost and a whining noise.
Convertible Top Mechanism:
Hydraulic lines and seals in the convertible top mechanism can develop leaks or fail.
Evap Emissions System:
Faulty purge valve or vent solenoid can trigger check engine lights.
Crankshaft Position Sensor:
Failure can lead to stalling and no-start conditions.
Heater Core Leaks:
Can cause coolant leaks into the cabin and a sweet smell.
Chrysler Positioning:
Chrysler aimed to offer a premium, European-styled sports car with a focus on design and performance.
Platform Sharing:
Based on the second-generation Mercedes-Benz R170 SLK chassis.
Powertrain Development:
Utilized Mercedes-Benz engines and transmissions, with a Chrysler-developed supercharger for the standard models.
Manufacturing Location:
Magna Steyr plant in Graz, Austria
Production Period:
2003-2008 (model years 2004-2008 are covered by this manual)