Mitsubushi GALANT 2004-2008 Service Repair Manual 2005 2006

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The Mitsubishi Galant, specifically the 8th generation chassis codes E13A, E15A, and E16A, represents a significant entry in the mid-size sedan segment for the 2004 through 2008 model years. Known...

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UGS: 121272

Mots clés: 2004 2005 2006 2007 2008 Car GALANT Mitsubishi Mitsubushi

Variantes de produits

Description

The Mitsubishi Galant, specifically the 8th generation chassis codes E13A, E15A, and E16A, represents a significant entry in the mid-size sedan segment for the 2004 through 2008 model years. Known for its bolder, aerodynamic design and a focus on enhanced interior comfort and refined driving dynamics, this generation offered a compelling alternative to competitors like the Toyota Camry and Honda Accord. Available with either a 2.4L 4G64 inline-four engine or a more powerful 3.0L 6G72 V6, and offered in various trim levels and engine configurations, the Galant was engineered with a commitment to quality and reliability, earning accolades such as an IIHS Top Safety Pick for its performance in crash tests. This comprehensive factory service manual serves as the definitive guide for maintaining and repairing the Mitsubishi Galant. Covering all trim levels and engine configurations for model years 2004-2008, this extensive manual, exceeding 1500 pages, details every aspect of the vehicle, from scheduled maintenance and fluid changes to complex engine overhauls and electrical system diagnostics. It provides in-depth procedures for powertrain, chassis, electrical, and body systems, including troubleshooting flowcharts, diagnostic trouble code interpretation, and detailed repair instructions. This resource is indispensable for owners, technicians, and mechanics seeking to ensure the optimal performance, longevity, and safety of their Mitsubishi Galant.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Generation Code:

E13A (8th Generation)

Codes

Chassis Codes Covered:

E13A, E15A, E16A

👋 Introduction

Market Position

Segment:

Mid-size Sedan

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu

Key Features

Design Philosophy:

The 8th generation Galant (2004-2008) presented a bolder, more aerodynamic design with a focus on improved interior comfort and refined driving dynamics.

Manual Value Proposition:

This manual is the definitive resource for technicians and DIY enthusiasts, providing the exact same information used by dealership service departments, ensuring accurate and efficient repairs.

📋 Manual Details

Coverage Areas

Primary Coverage:

2004, 2005, 2006, 2007, 2008 Model Years

Model Variants:

All Trim Levels and Engine Configurations

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Exhaust System, Transmission (Automatic & Manual), Drivetrain (FWD/AWD)

Chassis:

Suspension (Front & Rear), Steering System, Braking System (ABS, EBD), Wheels & Tires

Electrical:

Battery, Charging System, Starting System, Ignition System, Lighting, Instruments & Gauges, Body Electrical, Powertrain Control Module (PCM), Diagnostic Trouble Codes (DTCs)

Body & Interior:

Body Panels, Doors, Windows, Seats, HVAC (Heating, Ventilation, Air Conditioning), Restraint Systems (Airbags, Seatbelts)

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication

Diagnosis:

Troubleshooting Flowcharts, Symptom-Based Diagnostics, DTC Interpretation, Electrical Schematics

Repair:

Component Removal & Installation, Engine Overhaul, Transmission Rebuild, Brake Service, Suspension Repair, Electrical Component Replacement

Calibration & Adjustment:

Wheel Alignment, Steering Angle Sensor Calibration, Idle Speed Adjustment

Technical Depth

Depth:

Comprehensive: From basic fluid checks to complete engine and transmission rebuilds, including advanced diagnostics and electrical system tracing.

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Fully searchable text content for quick information retrieval.

Print Quality

Resolution:

High-resolution images, diagrams, and schematics for clarity.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4G64 (2.4L SOHC I4)

Displacement 1:

2351 cc

Bore X Stroke 1:

86.5 mm x 100.0 mm

Compression Ratio 1:

9.5:1

Horsepower 1:

160 hp @ 5500 rpm

Torque 1:

157 lb-ft @ 4000 rpm

Optional Engine

Engine Code 2:

6G72 (3.0L SOHC V6)

Displacement 2:

2972 cc

Bore X Stroke 2:

91.1 mm x 76.0 mm

Compression Ratio 2:

9.0:1

Horsepower 2:

197 hp @ 5500 rpm

Torque 2:

205 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI)

Fuel Type:

Unleaded Regular (87 Octane Recommended)

Timing System

4G64 Timing:

Timing Belt (Service Interval: 60,000 - 90,000 miles or 5-7 years)

6G72 Timing:

Timing Belt (Service Interval: 60,000 - 90,000 miles or 5-7 years)

🔧 Transmission

Standard

Transmission Type 1:

4-Speed Automatic (F4A51)

Optional

Transmission Type 2:

5-Speed Manual (KM132, rare for this generation)

Features

Automatic Transmission Features:

Adaptive Shift Control, Sport Mode (on some trims)

Fluid Specifications

Automatic Transmission Fluid:

DIAQueen SP-III or equivalent DEXRON-III/MERCON (Check owner's manual for exact specification)

Manual Transmission Fluid:

API GL-3 or GL-4, SAE 75W-90 Gear Oil

📐 Dimensions

Exterior

Length:

4800 mm (189.0 in)

Width:

1780 mm (70.1 in)

Height:

1420 mm (55.9 in)

Wheelbase:

2720 mm (107.1 in)

Weights

Curb Weight Min:

1460 kg (3219 lbs) (2.4L FWD)

Curb Weight Max:

1590 kg (3505 lbs) (3.0L AWD)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

NHTSA Front Impact Passenger:

NHTSA Side Impact Front Driver:

NHTSA Side Impact Front Passenger:

NHTSA Side Impact Rear Driver:

NHTSA Side Impact Rear Passenger:

Active Features

Standard (Anti-lock Braking System)

Standard (Electronic Brakeforce Distribution)

Traction Control:

Optional (TCS)

Passive Features

Airbags Front:

Standard (Driver and Passenger)

Airbags Side:

Optional (Front Seat Side Airbags)

Seatbelts:

Front Pretensioners and Load Limiters, Rear 3-Point Belts

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional Rockford Fosgate premium audio system.

Navigation:

Optional factory navigation system.

Driver Assistance

Cruise Control:

Standard

Stability Control:

Optional (Active Stability Control - ASC)

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors.

Keyless Entry:

Standard or Optional depending on trim level.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty)

Engine Air Filter Replacement:

Every 15,000 - 30,000 miles or 12-24 months

Cabin Air Filter Replacement:

Every 12,000 - 15,000 miles or 12 months

Spark Plug Replacement 4G64:

Iridium: 105,000 miles; Platinum: 60,000 miles

Spark Plug Replacement 6G72:

Platinum: 60,000 miles

Fluid Specifications

Engine Oil Spec:

SAE 5W-30 (API SM or newer)

Engine Oil Capacity 4G64:

4.5 US quarts (4.3 L) with filter change

Engine Oil Capacity 6G72:

4.5 US quarts (4.3 L) with filter change

Coolant Type:

Long-life coolant (DIA QUEEN SUPER LONG LIFE COOLANT or equivalent)

Brake Fluid Type:

DOT 3

Known Issues

Common Issue 1:

Transmission issues (harsh shifting, slipping) on higher mileage examples, especially with infrequent fluid changes.

Common Issue 2:

Engine oil leaks, particularly from valve cover gaskets and oil pan gaskets.

Common Issue 3:

Power steering pump leaks or noise.

Common Issue 4:

Catalytic converter issues or check engine lights related to emissions systems.

Common Issue 5:

CV joint wear and failure, especially on AWD models.

📚 Vehicle History

Brand Heritage

Mitsubishi History:

Mitsubishi Motors, a subsidiary of the Mitsubishi Group, has a long history in automotive manufacturing, known for robust engineering and often innovative designs.

Model Evolution

Galant Evolution:

The Galant nameplate has been used by Mitsubishi since 1969, evolving through numerous generations with significant design and engineering changes. The 8th generation (1996-2006 in Japan, 2004-2008 in North America) was a substantial redesign focused on global market appeal and a more premium feel.

Production

Production Years North America:

2004-2008

Manufacturing Plant:

North American production typically occurred in Normal, Illinois, USA.

🏆 Awards & Recognition

Recognitions

Safety Award 2005:

IIHS Top Safety Pick (2005 model year) for good performance in frontal and side crash tests.

IIHS Ratings:

Good in Frontal Offset and Side Impact tests from IIHS.