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Daihatsu Sirion 2004-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion Generation: 2nd Generation (M300) Model Years Covered By Manual: 2004, 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Vehicle Segment:...
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Daihatsu Sirion 2004-2010 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion
Generation:
2nd Generation (M300)
Model Years Covered By Manual:
2004, 2005, 2006, 2007, 2008, 2009, 2010
👋 Introduction
Market Position
Vehicle Segment:
Subcompact hatchback/MPV
Target Audience:
Small families, urban commuters, budget-conscious buyers.
Competitive Analysis
Key Competitors:
Toyota Yaris, Honda Fit, Suzuki Swift, Ford Fiesta, Hyundai Getz.
Key Features
Design Philosophy:
Practical, fuel-efficient, and surprisingly spacious for its size.
Manual Benefit:
Empowers owners and technicians with the knowledge to perform comprehensive maintenance and repairs, saving time and money.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual / Workshop Manual / Troubleshooting Manual
Language:
English
Format:
PDF (Downloadable)
Content Summary:
Comprehensive repair and service information for all aspects of the Daihatsu Sirion 2004-2010.
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, cooling system, lubrication system, fuel system (injection), ignition system, exhaust system, emission controls.
Transmission:
Manual and Automatic transmission service, repair, diagnostics, clutch, torque converter, gear shift mechanisms, transmission control systems.
Drivetrain:
Front-wheel drive system, axles, CV joints, differential.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, bushings, wheel alignment specifications.
Brakes:
Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System) diagnostics and repair, parking brake.
Steering:
Power steering system, steering column, tie rod ends, steering rack.
Electrical System:
Battery, charging system (alternator), starter motor, lighting system, horn, wipers, power windows, central locking, fuses, relays.
Body And Chassis:
Body panels, doors, hood, trunk lid, interior trim, glass, seals, chassis structure, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator.
Safety Systems:
Airbag system diagnostics and repair, seat belt mechanisms.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, belt inspection and replacement.
Diagnostics:
Troubleshooting common problems, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides.
Repair:
Step-by-step repair procedures for all major components and systems.
Overhaul:
Complete engine and transmission overhaul procedures.
Wiring Diagrams:
Detailed wiring diagrams for all electrical systems.
Technical Depth
Depth Of Information:
Factory-level technical information suitable for professional technicians and experienced DIYers.
Detail Level:
Includes torque specifications, special tool requirements, diagnostic procedures, and component testing.
📊 Manual Specifications
File Format
File Format:
PDF
Software Requirements:
Adobe Acrobat Reader (or compatible PDF viewer)
Searchability:
Text-searchable (where applicable in original PDF)
Print Quality
Print Quality:
High-resolution, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE (Commonly found)
Engine Type:
1.3L Inline 4-cylinder DOHC
Displacement:
1298 cc
Bore X Stroke:
72.0 mm x 80.5 mm
Compression Ratio:
10.0:1
Horsepower Output:
Approx. 87-90 PS (64-66 kW) at 6000 rpm (depending on market)
Torque Output:
Approx. 115-120 Nm (85-89 lb-ft) at 3200 rpm (depending on market)
Performance
Fuel Type:
Unleaded gasoline
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Ignition System:
Electronic Ignition (Coil-on-plug or Distributorless)
Emissions
Emission Standard:
Euro 4 / Tier 2 Bin 5 (market dependent)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (with Overdrive)
Features
Manual Transmission Clutch:
Hydraulically operated, Dry single plate
Automatic Transmission Control:
Electronic Control Unit (ECU) governed
📐 Dimensions
Exterior
Length:
Approx. 3,740 mm - 3,800 mm (depending on variant)
Width:
Approx. 1,660 mm - 1,690 mm (depending on variant)
Height:
Approx. 1,540 mm - 1,560 mm (depending on variant)
Wheelbase:
Approx. 2,460 mm
Ground Clearance:
Approx. 150 mm
Weights
Curb Weight:
Approx. 930 kg - 1,050 kg (depending on transmission and equipment)
Gross Vehicle Weight Rating:
Varies by market and configuration
🛡️ Safety Features
Ratings
Ancap Rating:
Typically 4 stars (for models tested, e.g., 2007 model)
Active Features
ABS:
Available (standard on higher trims, optional on lower)
Ebs:
Electronic Brake-force Distribution (often paired with ABS)
Brake Assist:
Available on some variants
Passive Features
Airbags:
Front driver and passenger airbags (standard); Side airbags available on some trims.
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front seats.
Child Seat Anchors:
ISOFIX mounting points
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with basic speaker system. Higher trims may offer improved audio or optional MP3 compatibility.
Display:
Digital odometer, basic climate controls, warning lights.
Driver Assistance
Cruise Control:
Available on select higher-trim models.
Connectivity
Auxiliary Input:
Some later models may feature an auxiliary input jack for external audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
10,000 km or 12 months (whichever comes first), using synthetic oil.
Air Filter Replacement:
20,000 km or 24 months
Cabin Air Filter Replacement:
15,000 km or 12 months (if equipped)
Spark Plug Replacement:
80,000 - 100,000 km (depending on type, e.g., iridium)
Transmission Fluid Change Manual:
60,000 km or 48 months
Transmission Fluid Change Automatic:
40,000 km or 36 months (under severe conditions, more frequent)
Fluid Specifications
Engine Oil Type:
API SL or SM, ACEA A3/B3 or higher; Viscosity SAE 5W-30 or 10W-30 (refer to manual for specific conditions)
Engine Oil Capacity:
Approx. 3.7 - 3.9 liters (with filter change)
Coolant Type:
Ethylene Glycol based coolant, Toyota Super Long Life Coolant (SLLC) or equivalent (pink/red color)
Coolant Capacity:
Approx. 5.0 - 5.5 liters
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Dexron III/Mercon or equivalent automatic transmission fluid (ATF)
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90
Automatic Transmission Fluid Type:
Dexron III/Mercon or equivalent ATF
Known Issues
Common Wear Items:
Front suspension bushings, rear shock absorbers, clutch wear (manual transmission), catalytic converter (with high mileage).
Electrical Gremlins:
Occasional issues with power window motors, central locking actuators, or dashboard warning lights can occur.
Engine Performance:
While generally reliable, some units might experience slight oil consumption with high mileage, which this manual helps diagnose and manage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd. (a subsidiary of Toyota Motor Corporation)
Model Evolution
Previous Generation:
Daihatsu Sirion (M100), 1998-2004
Design Change From Previous:
Larger dimensions, more modern styling, improved interior space and refinement. Offered in both hatchback and a more versatile compact MPV-like variant.
Production
Production Period:
2004-2010 (for this generation)
Manufacturing Locations:
Japan; also assembled in other countries depending on market (e.g., Malaysia by Perodua as the Perodua Myvi)
🏆 Awards & Recognition
Recognitions
General Reputation:
Praised for its practicality, fuel efficiency, and value for money, particularly in its target markets.
Ratings
Fuel Economy Rating:
Good for its class, typically in the range of 6-7 L/100km combined.
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