Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Regional Variants:
Covers both Mitsubishi Galant and Mitsubishi 380, indicating a broad geographical coverage (e.g., North America, Australia).
Chassis Codes:
CJ, CY, CZ (Galant/380)
Target Audience:
Vehicle owners, independent repair shops, automotive technicians, and DIY enthusiasts.
Value Proposition:
Provides the same level of detail as professional dealership service manuals, offering significant cost savings for maintenance and repairs.
Diagnostic Capabilities:
Enables in-depth diagnostics and troubleshooting for complex issues.
Repair Accuracy:
Detailed procedures ensure correct and efficient repairs.
Comprehensive Coverage:
Covers all major systems of the vehicle for its production lifespan.
General Coverage:
Comprehensive workshop repair for Mitsubishi Galant and Mitsubishi 380 models.
Specific Systems Covered:
Engine, Lubrication, Fuel System, Cooling System, Intake & Exhaust, Engine Electrical, Emission Control, Automatic Transmission, Axles, Wheels & Tires, Power Plant Mounts, Suspension (Front & Rear), Service Brakes, Parking Brakes, Steering, Body, Exterior, Interior, SRS (Airbag) System, Chassis Electrical, HVAC (Heating, Ventilation, and Air Conditioning).
Estimated Page Count:
High (Specific count not provided, but described as comprehensive with detailed procedures and diagrams).
Type:
Workshop Repair Manual
Format:
PDF (Downloadable)
Engine Mechanical:
Detailed coverage of engine assembly, disassembly, overhaul, and component testing for all specified engine variants.
Engine Electrical:
Includes engine control systems, ignition, starting, charging, sensors, actuators, and wiring diagrams.
Transmission Service:
Covers automatic transmission diagnostics, repair procedures, fluid service, and related components.
Chassis Components:
In-depth coverage of suspension, steering, brakes (hydraulic and parking), axles, wheels, and tires.
Body And Interior:
Details on body panel removal/installation, interior trim, doors, windows, and safety systems (SRS).
HVAC And Electrical:
Covers climate control systems, body electrical systems, lighting, power accessories, and chassis wiring diagrams.
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication, and basic checks.
Diagnostic Procedures:
Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs), and testing procedures for various systems.
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, overhaul, and adjustment.
Component Replacement:
Instructions for replacing major and minor components across all vehicle systems.
Wiring Diagrams:
Comprehensive electrical circuit diagrams for all vehicle systems.
Torque Specifications:
Includes crucial torque specifications for engine, chassis, and driveline components, essential for correct assembly and preventing damage.
Diagnostic Trouble Codes:
Likely includes explanations and troubleshooting steps for common Diagnostic Trouble Codes (DTCs).
Depth:
High - Suitable for professional technicians and advanced DIYers, covering everything from basic maintenance to complete engine and transmission rebuilds.
Rebuild Procedures:
Provides detailed procedures for rebuilding major components like engines and transmissions.
Searchability:
Likely searchable due to PDF format, allowing for quick access to specific information.
Printability:
Fully printable, allowing users to print specific pages or the entire manual.
Binding:
N/A (Digital Download)
Paper Quality:
N/A (Digital Download)
Visuals:
Includes detailed exploded views, pictures, and diagrams.
Diagram Type:
Exploded views, wiring diagrams, component diagrams, and process illustrations.
2.4L 4G69 I4:
Engine code: 4G69. Configuration: Inline 4-cylinder. Displacement: 2.4 Liters (2378 cc). Bore x Stroke: Approx. 87.0 mm x 96.0 mm. Compression Ratio: Approx. 9.5:1 to 10.0:1. Horsepower: Varies by application, typically around 150-160 HP @ 5500-6000 RPM. Torque: Varies by application, typically around 170-180 lb-ft @ 3500-4500 RPM. Valvetrain: DOHC, 16 valves. Fuel System: Multi-point Fuel Injection (MPI). MIVEC: Variable Valve Timing and Lift Electronic Control (on some variants).
3.8L 6G75 V6:
Engine code: 6G75. Configuration: V6. Displacement: 3.8 Liters (3828 cc). Bore x Stroke: Approx. 95.0 mm x 87.0 mm. Compression Ratio: Approx. 10.0:1. Horsepower: Varies by application, typically around 200-225 HP @ 5000-5500 RPM. Torque: Varies by application, typically around 255-260 lb-ft @ 3750-4000 RPM. Valvetrain: SOHC, 24 valves. Fuel System: Multi-point Fuel Injection (MPI).
3.8L 6G75 V6 Mivec:
Engine code: 6G75. Configuration: V6. Displacement: 3.8 Liters (3828 cc). Bore x Stroke: Approx. 95.0 mm x 87.0 mm. Compression Ratio: Approx. 10.0:1. Horsepower: Varies by application, typically around 250-260 HP @ 6000 RPM. Torque: Varies by application, typically around 260-270 lb-ft @ 4000 RPM. Valvetrain: SOHC, 24 valves. Fuel System: Multi-point Fuel Injection (MPI). MIVEC: Variable Valve Timing and Lift Electronic Control. (This variant offers improved performance and efficiency).
Engine Variations:
Manual covers both 2.4L 4-cylinder and 3.8L V6 engines, including MIVEC variant of the V6.
Injection Type:
Electronic Multi-Point Fuel Injection (MPI) for all covered engines.
Transmission Type:
Primarily automatic transmissions, though manual transmissions might have been available in certain markets or specific trims. Manual covers automatic transmission service.
Optional Transmission:
Manual transmissions may have been offered on some configurations, but the primary focus of coverage for this era of Galant/380 is automatic.
Transmission Coverage:
Detailed diagnosis, repair, and overhaul procedures for the automatic transmission system.
Wheelbase:
Approximately 2700 mm (Galant/380).
Length:
Approximately 4800-4900 mm (Galant/380).
Width:
Approximately 1800-1820 mm (Galant/380).
Height:
Approximately 1450-1470 mm (Galant/380).
Curb Weight:
Varies by engine and trim, generally ranging from 1500 kg to 1750 kg.
Crash Test Information:
While specific ratings for every model year/variant are not detailed in the product description, the manual covers SRS (Supplemental Restraint System) which includes airbags, indicating a focus on occupant safety features.
Brake Systems:
Detailed coverage of service brakes (likely disc front/rear) and parking brake systems, including hydraulic components, ABS (if equipped), and actuation mechanisms.
Srs System:
Comprehensive section on the SRS system, including airbag modules, sensors, control unit, and related wiring.
Audio Systems:
Manual covers basic electrical systems related to audio, but specific infotainment features (e.g., navigation, advanced audio controls) are generally covered in owner's manuals or accessory guides. This workshop manual focuses on the underlying electrical infrastructure.
ABS TCS:
The manual details the Anti-lock Braking System (ABS) and Traction Control System (TCS) if equipped, including sensor diagnostics and component replacement.
Chassis Electrical Network:
Covers the electrical network of the chassis, including CAN bus or other communication systems used for module interaction, vital for understanding modern vehicle diagnostics.
Oil Change Interval:
Refer to manual for specific intervals based on driving conditions and engine oil type (e.g., 5,000-7,500 miles or 6-12 months).
Transmission Fluid Interval:
Refer to manual for specific intervals, often around 30,000-60,000 miles for automatic transmissions, depending on usage.
Coolant Replacement Interval:
Refer to manual, typically around 30,000-60,000 miles or 2-4 years for long-life coolants.
Engine Oil Type:
Refer to manual for specific viscosity grades (e.g., SAE 5W-30, 10W-30) and API service classification (e.g., API SN or SN PLUS).
Transmission Fluid Type:
Refer to manual for specific Automatic Transmission Fluid (ATF) type (e.g., Diaqueen SPIII or equivalent).
Coolant Type:
Refer to manual for specific coolant type, typically a long-life Asian Red or Pink antifreeze/coolant.
Engine Sludge Galant:
Some Mitsubishi engines from this era can be prone to oil sludge buildup if oil changes are neglected. The manual provides procedures for engine cleaning and oil system maintenance.
Transmission Performance:
Potential issues with automatic transmission shifting performance or longevity if maintenance is not performed. The manual offers detailed diagnostic and repair steps.
Suspension Wear:
Like many vehicles of this age and class, wear on suspension components (bushings, ball joints, struts) is common. The manual details inspection and replacement procedures.
Electrical Gremlins:
Chassis electrical issues can arise with age. The manual's comprehensive circuit diagrams are invaluable for troubleshooting.
Mitsubishi Motors:
Mitsubishi Motors has a long history in automotive manufacturing, known for developing reliable and technologically advanced vehicles. The Galant nameplate has been used across several generations, evolving from a compact to a mid-size sedan.
Galant 380 Era:
The 2004-2010 generation represents a significant evolution for the Galant, and in some markets (like Australia), this platform was also badged as the Mitsubishi 380, often featuring the more powerful 3.8L V6 engine.
Manufacturing Locations:
The Galant and 380 for this period were manufactured in various plants globally, with significant production for key markets including North America, Japan, and Australia.
Vehicle Acclaim:
While not directly an award for the manual, the Galant/380 models generally received mixed reviews during their production run, with the V6 engines often praised for performance. The manual provides the tools to maintain and optimize these vehicles regardless of market reception.
Manual Quality:
The manual is described as 'very comprehensive' and 'the same manual that technicians use,' indicating a high standard of quality and detail.
