🏷️ Basic Information

Make:

Arctic Cat

Model:

All 2004 2-Stroke Snowmobile Models

Year:

2004

👋 Introduction

Target Audience:

Owners of 2004 Arctic Cat 2-stroke snowmobiles seeking to perform maintenance, repairs, and troubleshooting, from the dedicated DIY enthusiast to the professional mechanic.

Value Proposition:

Offers comprehensive coverage for a wide range of 2004 Arctic Cat 2-stroke models, providing the necessary technical information to service and repair these specific snowmobiles, saving on labor costs and enabling owners to maintain their vehicles effectively. Described as the 'Most Complete Service Repair Manual'.

Delivery Method:

Instant Download

Content Quality:

High quality diagrams and instructions.

📋 Manual Details

Covered Models:

Bearcat 570, Firecat 500, Firecat 500 Sno Pro, Firecat 600, Firecat 600 Sno Pro, Firecat 600 EFI (EB), Firecat 600 EFI EXT, Firecat 600 EFI, Firecat 600 EFI Sno Pro, Firecat 700, Firecat 700 Sno Pro, Firecat 700 EFI EXT, Firecat 700 EFI, Firecat 700 EFI Sno Pro, King Cat 900, Mountain Cat 570, Mountain Cat 600 EFI, Mountain Cat 800 EFI, Mountain Cat 900, Pantera 550, Pantera 600 EFI, Pantera 800 EFI, Panther 370, Panther 570, Sabercat 500, Sabercat 500 LX, Sabercat 600, Sabercat 600 LX, Sabercat 600 EFI EXT, Sabercat 600 EFI, Sabercat 600 EFI LX, Sabercat 700 EFI EXT, Sabercat 700 EFI, Sabercat 700 EFI LX, Z 370, Z 370 LX, Z 440 LX, Z 570, Z 570 LX, ZR 900, ZR 900 Sno Pro

Estimated Page Count:

Likely extensive, typical for a full service manual covering multiple models and systems. Specific number not provided, but described as 'Most Complete'.

Type:

Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

General Information, Engine, Engine-Related Items, Fuel Systems, Engine Electrical Systems

Drivetrain:

Drive Train System

Suspension And Chassis:

Track/Rear Suspension, Steering and Body

Electrical:

Chassis Electrical Systems

Brakes:

Brake Systems

Maintenance:

Scheduled maintenance, fluid changes, lubrication, adjustments.

Repair:

Engine overhaul, component repair, system troubleshooting and repair.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, error code interpretation.

Installation:

Component installation procedures, accessory fitting (implied).

Depth:

Comprehensive, covering diagnostics, repair, overhaul, and detailed specifications for all listed systems. Suitable for DIY enthusiasts and professional technicians.

📊 Manual Specifications

Format:

PDF

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader

Printability:

All pages are printable.

Binding:

Not applicable (Digital Download)

Paper Type:

Not applicable (Digital Download)

⚙️ Engine Specifications

Engine Type:

2-Stroke

Available Displacements:

370cc, 440cc, 500cc, 550cc, 570cc, 600cc, 700cc, 800cc, 900cc (Specifics vary by model within the 2-stroke range).

Fuel Delivery:

Carbureted and Fuel Injected (EFI) variants, as indicated by model names (e.g., EFI, EFI EXT).

Cooling System:

Liquid-cooled (implied for higher performance EFI models) and fan-cooled (common for smaller displacement models).

Ignition System:

CDI (Capacitor Discharge Ignition) or similar electronic ignition systems.

🔧 Transmission

Transmission Type:

CVT (Continuously Variable Transmission) with primary and secondary clutches.

Drive Mechanism:

Drive belt connecting clutches to drive sprocket, powering the track.

Gearbox Type:

Chaincase with forward/neutral/reverse gears (common on models like Bearcat).

📐 Dimensions

Dry Weight:

Varies significantly by model. Light-duty trail sleds may be under 400 lbs, while larger utility or mountain sleds can exceed 500 lbs. Specific data requires model-specific lookups within the manual.

Track Dimensions:

Track length, width, and lug height will vary greatly by model designation (e.g., Mountain Cat vs. Firecat vs. Bearcat). The manual will detail these for each specific model.

🛡️ Safety Features

Braking System:

Hydraulic disc brakes (typically rear brake lever on handlebar). Specific brake caliper and rotor types will be detailed in the manual.

Lighting:

Headlights, taillights, brake light. Wiring schematics and bulb specifications will be covered.

💡 Technology Features

Gauges And Indicators:

Digital or analog gauges for speed, RPM, fuel level, coolant temperature (on liquid-cooled models), and warning lights (check engine, oil level). Manual covers their function and troubleshooting.

Starting System:

Electric start and/or recoil (pull) start mechanisms. Manual covers starter motor, battery, and solenoid troubleshooting.

Electrical Schematics:

Detailed wiring diagrams for all electrical systems, including ignition, lighting, charging, and accessory circuits, crucial for diagnostics.

🔧 Maintenance

Basic Maintenance:

Spark plug replacement, belt inspection/replacement, track tension adjustment, suspension lubrication, general inspection. Specific intervals are model and usage dependent and detailed within the manual.

Engine Oil:

Specific 2-stroke synthetic oil meeting API TC, JASO FD, or ISO-L-EGD standards. The manual will specify the exact grade and recommended brands. Premix or oil injection systems will be covered.

Coolant:

Ethylene glycol-based antifreeze/coolant for liquid-cooled models. Manual will specify type and mixture ratio (typically 50/50).

Gearcase Oil:

Specific gear oil for the chaincase, likely SAE 80W-90 or similar. Manual will provide capacity and part numbers.

Common Problems:

Potential issues include clutch wear, drive belt failure, carburation issues, exhaust system leaks, and electrical gremlins. The manual will offer troubleshooting guides for these and more.

Carburetor Adjustment:

Idle speed, mixture screw settings (if applicable), jetting information for altitude and temperature variations.

Torque Specs:

Critical torque values for engine components, chassis fasteners, clutch bolts, etc., are comprehensively detailed.

📚 Vehicle History

Arctic Cat Legacy:

Arctic Cat has a long-standing history in snowmobile manufacturing, known for performance-oriented and durable machines, particularly in the early 2000s with the Firecat and King Cat models.

2004 Lineup Context:

The 2004 model year saw Arctic Cat refining its popular Firecat platform and continuing its diverse range of snowmobiles from utility (Bearcat) to trail (Pantera, Sabercat, Z) and mountain (Mountain Cat, ZR).

Manufacturing Location:

Arctic Cat snowmobiles are primarily manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Industry Standing:

Arctic Cat snowmobiles of this era were generally well-regarded for their performance and engineering. While specific awards for the 2004 models might not be readily available without deep research, the brand consistently competed in various snowmobile magazines' shootouts and comparisons.