🏷️ Basic Information

Make:

Arctic Cat

Model:

650 V-Twin 4x4 FIS

Year:

2004

Product Code:

A2004ISR4BUSR

Color Variant:

Red

Vehicle Type:

ATV (All-Terrain Vehicle)

Fis Code:

Fis (Four Inch Independent Suspension)

👋 Introduction

Positioning:

The Arctic Cat 2004 650 V-Twin 4x4 FIS represented a robust, mid-to-high-tier offering in the ATV market, emphasizing utility and performance for recreational and work applications.

Competitors:

Competed against models from Yamaha (Grizzly), Polaris (Sportsman), and Suzuki (King Quad) in the 600cc-700cc 4x4 utility ATV segment.

Engine:

Powerful V-twin engine, a significant differentiator in its class at the time.

Suspension:

Independent Front Suspension (IFS) for improved ride comfort and handling over varied terrain.

Drivetrain:

True 4x4 capability with a front differential lock (FIS).

Utility:

Designed for hauling and towing with robust front and rear racks.

📋 Manual Details

Primary Coverage:

Complete Parts Catalog for Arctic Cat 2004 650 V-Twin 4x4 FIS

Secondary Coverage:

Detailed illustrations, exploded views, and parts lists for all major vehicle systems and components.

Estimated Pages:

Varies by specific model and options, typically 300-500 pages for comprehensive ATVs of this era.

Type:

Parts Manual

Language:

English

Format:

PDF (Digital Download)

📖 Manual Coverage

Engine:

Complete engine assembly, crankshaft, piston, cylinder, cylinder head, camshaft, valve train, cam chain, oil filter/pump, water pump, magneto, starter motor, starter clutch, throttle body, air intake.

Drivetrain:

Primary drive, secondary drive, transmission, gear shifting, drive train components, front drive gearcase, secondary transmission.

Suspension:

Front suspension, rear suspension, sway bar.

Brakes:

Front brake, rear brake, parking brake.

Electrical:

Wiring harness, magneto, battery, starter motor.

Body And Frame:

Frame and related parts, canopy and taillight, cargo box and tailgate, dash, floor panel, hood and headlight, tilt frame, console, seat.

Fuel And Cooling:

Gas tank, cooling system, V-belt.

Wheels And Tires:

Wheel and tire assembly.

Steering:

Steering system.

Assembly Disassembly:

Detailed disassembly and assembly instructions for all listed components.

Overhaul:

Overhaul procedures for major mechanical components.

Part Identification:

Identification of all individual parts and their respective part numbers.

Depth:

Comprehensive parts identification, including exploded views to aid in correct part selection and reassembly.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable Text

Printability:

Printable

Zoomability:

Zoomable

Binding:

N/A (Digital Download)

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Type:

Liquid-cooled, 4-stroke V-twin

Displacement:

Approx. 635cc (specific variants may exist, but this is the common displacement associated with the 650 V-Twin)

Bore X Stroke:

Not explicitly provided in product info, but typical for this class would be around 70mm x 60mm.

Horsepower:

Estimated 40-45 HP (peak, manufacturer figures may vary)

Torque:

Not explicitly provided in product info.

Induction:

Carbureted (likely Mikuni BSR carburetors, as indicated by product codes sometimes referencing 'BSR')

Type:

Liquid-cooled

System:

Forced lubrication with wet sump. Oil filter and oil pump are critical components covered in the manual.

🔧 Transmission

Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Modes:

2WD/4WD with differential lock (FIS)

Gears:

High, Low, Neutral, Reverse, Park

Clutch:

CVT primary and secondary clutches, including V-belt system, crucial for power delivery and covered extensively.

📐 Dimensions

Length:

Typically around 80-83 inches for this class.

Width:

Typically around 46-48 inches for this class.

Height:

Typically around 46-48 inches for this class.

Front Rack Capacity:

Typically 50 lbs (22.7 kg).

Rear Rack Capacity:

Typically 100 lbs (45.4 kg).

Dry Weight:

Around 600-650 lbs (272-295 kg), depending on exact configuration.

Towing Capacity:

Typically 1,050 lbs (476 kg).

Clearance:

Around 10-11 inches.

🛡️ Safety Features

Crash Safety:

ATVs are not subject to the same crash test ratings as passenger vehicles. User responsibility and proper protective gear are paramount.

Braking System:

Hydraulic disc brakes front and rear for reliable stopping power.

4Wd System:

Selectable 2WD/4WD with front differential lock for enhanced traction.

Lighting:

Dual front headlights and a rear brake light.

Ergonomics:

Designed with rider comfort and control in mind.

💡 Technology Features

Features:

Basic instrumentation (speedometer, odometer, fuel gauge), no advanced infotainment systems like on modern vehicles.

Features:

None beyond the functional 4x4 system and brakes. No electronic driver aids.

Features:

No connectivity features (e.g., Bluetooth, Wi-Fi) on this model.

🔧 Maintenance

Oil Change:

Typically every 30-50 operating hours or annually, whichever comes first. Specific recommendation requires the full service manual.

Air Filter:

Inspect and clean at regular intervals, replace as needed based on operating conditions. Covered in detail in the manual.

Spark Plugs:

Replace every 100-150 operating hours or as per manufacturer recommendation. Specific plug type would be in the manual.

Cv Belt:

Inspect for wear and damage at regular intervals, typically every 20-30 operating hours. Replacement is a common procedure detailed in the manual.

Engine Oil:

Likely SAE 10W-40 or 20W-50 motorcycle-specific or ATV-specific synthetic oil. Capacity typically around 2.5-3 quarts. Exact specification and part number are crucial and found in the manual.

Coolant:

Ethylene glycol-based antifreeze mixture (50/50 with distilled water). Capacity varies but generally 1-1.5 gallons. Specific type is important.

Gearcase Oil:

Specific gear oil for front and rear gearcases. Manual will specify API GL-4 or GL-5 type and viscosity. Capacity around 8-10 oz per gearcase.

Cv Belt Wear:

As with many ATVs of this era, CVT belt longevity can be a concern with aggressive riding or overloading. Proper maintenance and avoiding excessive slipping is key.

Carburetor Maintenance:

Carburetors can require periodic cleaning and adjustment, especially if the ATV sits for extended periods. Fuel stabilizer is recommended.

Suspension Bushings:

Wear on suspension bushings and ball joints is common with high mileage and rough use, impacting handling. The manual's exploded views are essential for identifying these parts.

📚 Vehicle History

Arctic Cat Atv:

Arctic Cat has a long history in powersports, transitioning into ATVs with a focus on robust build quality and utility features. The 650 V-Twin was a key model in establishing their presence in the larger displacement ATV segment.

650 V Twin:

The 650 V-Twin was a significant step for Arctic Cat, introducing a powerful V-twin engine which set it apart. It was part of a generation of ATVs that prioritized increased power and independent suspension.

Manufacturing Location:

Arctic Cat ATVs were typically manufactured in the United States.

🏆 Awards & Recognition

Atv Reviews:

While specific awards for this exact 2004 model might be hard to pinpoint, Arctic Cat's 650 V-Twin platform generally received positive reviews for its power and robust build from off-road publications of the era.

Industry Perception:

Well-regarded for its performance and towing capabilities in the utility ATV market of its time.