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BMW M3 2004 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 2004 Chassis Code: E46 Body Style: Coupe 👋 Introduction Market Position Positioning: The BMW M3 (E46) represented the pinnacle of performance...
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Taper: Car
Distributeur:
UGS: 433449
Mots clés: 2004 BMW Car Cars M3 Misc
BMW M3 2004 Service Repair Workshop ManualBMW M3 2004 Service Repair Workshop ManualBMW M3 2004 Service Repair Workshop ManualBMW M3 2004 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M3
Year:
2004
Chassis Code:
E46
Body Style:
Coupe
👋 Introduction
Market Position
Positioning:
The BMW M3 (E46) represented the pinnacle of performance in its class, directly competing with cars like the Mercedes-Benz C55 AMG and Audi RS4.
Competitive Analysis
Competitors:
Mercedes-Benz C55 AMG, Audi RS4 (B5/B6), Porsche 911 Carrera.
Key Features
Engine Performance:
Renowned for its high-revving S54 inline-six engine and exceptional handling characteristics.
Driving Dynamics:
Exceptional balance, responsive steering, and sophisticated M-tuned suspension contribute to its legendary driving experience.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Drivetrain:
Yes
Suspension:
Yes
Brakes:
Yes
Steering:
Yes
Electrical System:
Yes
Body And Frame:
Yes
Interior:
Yes
HVAC:
Yes
Fuel System:
Yes
Exhaust System:
Yes
Cooling System:
Yes
Ignition System:
Yes
Emission Controls:
Yes
Troubleshooting:
Yes
Page Count
Pages:
Approximately 2000+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Management:
Full diagnostics, sensor testing, DME (Digital Motor Electronics) operation, VANOS system, ignition timing, fuel injection control, idle speed control.
Powertrain Control:
Detailed information on engine control unit (ECU) integration with transmission, ABS, and DSC systems.
Chassis Systems:
Comprehensive coverage of Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), and steering system components and diagnostics.
Comfort Systems:
Operation and repair of automatic climate control, power accessories, seats, and advanced interior electronics.
Procedures Included
Preventative Maintenance:
Detailed schedules for oil changes, filter replacements, spark plug service, coolant flushes, brake fluid replacement, and inspections.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and complex faults, using OBD-II codes and live data analysis.
Engine Rebuilding:
Complete overhaul procedures for the S54 engine, including torque specifications, clearances, and assembly sequences.
Transmission Repair:
Service and repair for both the Getrag 6-speed manual transmission and the SMG (Sequential Manual Gearbox) system, including clutch replacement and hydraulic system bleeding.
Brake System Overhaul:
Detailed instructions for brake pad and rotor replacement, caliper service, hydraulic line repair, and ABS/DSC module diagnostics.
Electrical Troubleshooting:
Wiring diagrams, component testing, fuse box layouts, and diagnostics for body control modules (BCM) and comfort electronics.
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical schematics.
📊 Manual Specifications
File Format
Format:
Searchable PDF
Print Quality
Quality:
High-resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
S54B32
Engine Type:
Naturally Aspirated Inline-6
Displacement:
3.2 Liters (3246 cc)
Bore X Stroke:
87.0 mm x 91.0 mm
Compression Ratio:
11.5:1
Horsepower:
333 hp @ 7900 rpm
Torque:
262 lb-ft @ 4900 rpm
Performance
Redline:
8000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with individual throttle bodies
Fuel Type:
Premium Unleaded (91+ Octane)
Engine Management
Dme Model:
MS43
🔧 Transmission
Standard
Type:
Getrag 420G 6-Speed Manual
Optional
Type:
SMG (Sequential Manual Gearbox) II
Features
Gear Ratios Manual:
3.07, 2.10, 1.44, 1.24, 1.00, 0.83 (Final Drive: 3.62)
Clutch Type:
Hydraulically actuated single dry plate
Smg Features
Smg Operation:
Electro-hydraulic clutch actuation with driver-selectable shift modes (e.g., Sport, Sport+) and paddle shifters.
📐 Dimensions
Exterior
Length:
177.7 inches (4516 mm)
Width:
68.7 inches (1745 mm)
Height:
53.0 inches (1346 mm)
Wheelbase:
107.4 inches (2729 mm)
Front Track:
58.8 inches (1494 mm)
Rear Track:
59.0 inches (1499 mm)
Wheel Bolt Pattern:
5x120
Tire Size Front:
225/40R18
Tire Size Rear:
255/35R18
Weights
Curb Weight:
Approximately 3450 lbs (1565 kg) for manual; 3595 lbs (1631 kg) for SMG
🛡️ Safety Features
Ratings
NHTSA Driver Side Front Impact:
4/5 Stars
NHTSA Passenger Side Front Impact:
4/5 Stars
IIHS Moderate Overlap Front:
Good
Active Features
Traction Control:
Automatic Stability Control (ASC+T)
Stability Control:
Dynamic Stability Control (DSC)
Braking System:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Driver and front passenger airbags, side-impact airbags.
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters.
💡 Technology Features
Infotainment
Audio System:
Optional Harman Kardon premium audio system, standard BMW Business/Professional CD players.
Navigation:
Optional MKIV navigation system with CD-ROM based maps.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Phone Integration:
Optional Bluetooth hands-free interface.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-10,000 miles or as indicated by the Condition Based Service (CBS) system, but often recommended more frequently by enthusiasts (e.g., 5,000 miles).
Spark Plug Replacement:
Around 60,000 miles, using specific NGK spark plugs.
Coolant Flush:
Every 2-3 years or 30,000 miles.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil:
BMW High Performance Synthetic SAE 0W-30 or 0W-40 (e.g., Castrol EDGE Professional OE BMW Longlife-01 or equivalent).
Coolant:
BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 High Performance brake fluid.
Transmission Fluid Manual:
Pentosin MTF LT-2 or equivalent synthetic manual transmission fluid.
Transmission Fluid Smg:
Pentosin CHF 11S hydraulic fluid.
Differential Fluid:
BMW Hypoid Gear Oil G2 (SAE 75W-90) or equivalent GL-5 synthetic gear oil.
Known Issues
Rod Bearings:
Increased risk of bearing wear due to design, requiring proactive replacement or inspection, especially in high-mileage or hard-driven examples.
Vanos System:
Potential failure of the VANOS (Variable Valve Timing) solenoid seals or pump can lead to rough idle, power loss, and engine codes.
S54 Oil Slurry:
Risk of oil sludge buildup in the oil pump pickup tube if oil changes are neglected or if the engine is consistently driven hard without proper warm-up.
Subframe Mounts:
Cracking of the rear subframe mounting points due to stress, requiring reinforcement or repair.
Cooling System Components:
Water pump impeller can disintegrate, and plastic coolant expansion tanks can become brittle and crack over time.
📚 Vehicle History
Brand Heritage
Bmw M Division:
BMW M GmbH has a storied history of producing high-performance versions of BMW production cars, dating back to the iconic M1.
Model Evolution
E46 M3 Generation:
The E46 M3, produced from 2000 to 2006, succeeded the E36 M3 and was renowned for its sophisticated chassis and potent S54 engine.
Production
Production Years E46 M3:
2000-2006
Production Variants:
Coupe, Convertible, and special editions like the M3 CSL (Coupe Sport Lightweight).
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Car and Driver 10Best list for 2001, 2002, 2003, and 2004.
Motortrend Performance Car Of The Year:
Runner-up for MotorTrend's Performance Car of the Year.
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