Target Audience:
Owners and professional technicians seeking in-depth repair and maintenance information for the 2004 Chrysler RS platform minivans.
Competitors 2004:
Ford Windstar, Honda Odyssey, Toyota Sienna, Kia Sedona, Nissan Quest, Chevrolet Venture, Pontiac Montana, Buick Terraza.
Value Proposition:
Provides comprehensive, factory-authorized repair and maintenance data, enabling owners and mechanics to perform accurate and efficient service, thereby saving time and money.
Diagrams Illustrations:
Features high-quality diagrams, exploded views, and illustrations to clarify complex procedures and component locations.
Delivery:
Instant digital download upon payment completion.
Engine:
Detailed coverage of gasoline engines, including removal, installation, internal component repair, diagnosis, and tuning.
Fuel System:
Comprehensive diagnostics and repair of fuel injection, throttle body, fuel pump, lines, and evaporative emission control systems.
Cooling Lubrication:
Coverage of cooling system components (radiator, water pump, thermostat, fan), lubrication system (oil pump, oil filter, oil pan), and related diagnostics.
Chassis:
Detailed information on suspension, steering, braking systems (including ABS), wheel alignment, and driveline components.
Electrical System:
Extensive coverage of starting and charging systems, ignition system, lighting, power accessories, and body control modules.
HVAC:
Diagnosis and repair of heating, ventilation, and air conditioning systems, including refrigerant handling and component replacement.
Body And Frame:
Information on body panel repair, doors, glass, interior trim, and structural components.
Emission Control:
Detailed explanation of emission control systems, components, and diagnostic procedures to meet regulatory standards.
Body Control Modules:
Information on the operation and diagnosis of Body Control Modules (BCM) and related integrated systems.
Maintenance:
Step-by-step procedures for routine maintenance tasks, including oil changes, filter replacements, fluid checks, and tune-ups.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex vehicle issues, often with flowcharts and symptom-based guidance.
Repair:
Detailed instructions for the disassembly, repair, and reassembly of all major vehicle components and systems.
Diagnostics:
Guidance on using diagnostic tools (e.g., OBD-II scanners) and interpreting diagnostic trouble codes (DTCs).
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, crucial for electrical troubleshooting and repair.
Component Replacement:
Detailed instructions for replacing major components such as engines, transmissions, alternators, starters, fuel pumps, radiators, AC compressors, etc.
Special Tools:
Identifies and describes the use of specialized tools required for specific repair procedures, ensuring accuracy and safety.
Depth:
Complete factory-level detail, suitable for both DIY enthusiasts and professional mechanics, covering everything from basic maintenance to complete engine rebuilds and complex electrical diagnostics.
Engine Options:
3.3L OHV V6 (EGA), 3.8L OHV V6 (L32)
Horsepower 3.3L:
Approx. 180 hp @ 5000 rpm (varies slightly by model/tune)
Torque 3.3L:
Approx. 205 lb-ft @ 3400 rpm (varies slightly by model/tune)
Horsepower 3.8L:
Approx. 205 hp @ 5200 rpm (varies slightly by model/tune)
Torque 3.8L:
Approx. 240 lb-ft @ 3800 rpm (varies slightly by model/tune)
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
87 Octane Unleaded Gasoline
Ignition Type:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil Pack arrangement.
Body Styles:
Minivan (Long Wheelbase variants likely).
Cargo Volume:
Significant cargo capacity, characteristic of minivans, with folding or removable rear seats. Specific volumes vary by configuration.
Curb Weight:
Typically ranges from 4,000 to 4,500 lbs (1814 to 2041 kg), depending on engine and equipment.
NHTSA Front Impact:
NHTSA 5-Star rating for driver and front passenger in frontal impacts (for models equipped with airbags).
NHTSA Side Impact:
NHTSA 4-Star rating for front side impacts and 3-Star for rear side impacts (for models equipped with side airbags, if available).
ABS:
Standard Antilock Braking System (ABS) on most or all trims.
Traction Control:
Traction Control System (TCS) often available or standard on higher trims/engines.
Airbags:
Frontal airbags for driver and passenger are standard. Side curtain airbags or front seat-mounted side airbags may be optional or standard on certain trims.
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, under normal driving conditions. Refer to manual for severe conditions.
Transmission Fluid Change:
Recommended every 60,000 to 100,000 miles (96,500 to 160,000 km), depending on driving conditions. Initial service might be earlier.
Coolant Change:
Typically every 30,000 to 60,000 miles (48,000 to 96,500 km) for the initial change, then potentially longer intervals.
Engine Oil:
SAE 5W-30 API certified oil meeting Chrysler MS-6395 specification.
Transmission Fluid:
ATF+4 (Automatic Transmission Fluid type 4) for 41TE/42LE transmissions.
Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, typically a pink or orange color, or equivalent meeting Chrysler MS-9850 Type 3 (Mopar 05010855AA).
Common Problems Engine:
Intake manifold gasket leaks (especially on 3.8L), head gasket issues (less common), accessory belt noise, spark plug blowout (early models).
Common Problems Transmission:
Torque converter shudder, transmission solenoid issues, park/neutral safety switch problems.
Common Problems Electrical:
Instrument cluster failure (gauges dropping out), power window motor failures, HVAC blower motor resistor failure.
Common Problems Suspension Steering:
Worn sway bar links, ball joints, and tie rod ends; occasional power steering pump whine.
Chrysler Minivan Legacy:
Chrysler is credited with inventing the modern minivan segment in the mid-1980s with the original Dodge Caravan and Plymouth Voyager, establishing a dominant market presence.
Rs Generation:
The 2004 model year falls within the third generation of the Chrysler RS platform (typically 2001-2007), which saw significant updates in styling, interior amenities, and safety features.
Manufacturing Locations:
Primarily manufactured in North America, including Windsor, Ontario, Canada, and St. Louis, Missouri, USA.
