Ducati Monster 620 Dark ie Parts List Catalog Manual 2004

Name: Ducati Monster 620 Dark ie Parts List Catalog Manual 2004
Brand: Ducati
SKU: 129165
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This manual pertains to the 2004 Monster 620 Dark ie, a middleweight naked sportbike renowned for its signature Italian design and the characteristic L-twin engine. As part of the iconic...

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Taper: Motorcycle

Distributeur:

Ducati

UGS: 129165

Mots clés: 2004 620 Ducati Monster 620 Dark ie Motorcycle Motorcycles

Variantes de produits

Description

This manual pertains to the 2004 Monster 620 Dark ie, a middleweight naked sportbike renowned for its signature Italian design and the characteristic L-twin engine. As part of the iconic Monster lineage, this model offered accessible performance and distinctive styling, with the 'Dark' variant featuring a blacked-out aesthetic and the 'ie' signifying its electronic fuel injection system. Its engineering quality is underscored by the robust Trellis frame and desmodromic valve actuation, embodying a commitment to performance and rider engagement. This comprehensive Parts List Catalog Manual, presented in English, serves as an indispensable resource for owners and technicians. It provides detailed guidance on component identification, including a thorough parts list with manufacturer part numbers, and essential assembly and disassembly procedures. The manual covers critical systems such as the engine, chassis, electrical components, braking, and suspension, offering insights into tool requirements and part locations. Its primary purpose is to facilitate the accurate identification and sourcing of components, ensuring the proper maintenance and repair of the 2004 Monster 620 Dark ie.

🏷️ Basic Information

Identification

Make:

Ducati

Model:

Monster 620 Dark ie

Year:

2004

Codes

Model Code Specific:

DS1000 (While not explicitly stated for the 620, similar Monster lines share platform identifiers. This is an educated inference for deeper context.)

👋 Introduction

Market Position

Product Segment:

Middleweight Naked Sportbike

Target Audience:

Ducati enthusiasts, DIY mechanics, restoration specialists.

Competitive Analysis

Key Competitors 2004:

Triumph Speed Four, Yamaha FZ6, Suzuki SV650, Honda CB600F Hornet.

Key Features

Brand Philosophy:

Ducati's signature L-twin engine, Trellis frame, and Italian design flair.

Model Differentiation:

The 'Dark' variant typically featured a blacked-out aesthetic, appealing to a style-conscious rider, while the 'ie' signifies electronic fuel injection.

📋 Manual Details

Coverage Areas

Primary Coverage:

Parts List Catalog

Secondary Coverage:

Assembly/Disassembly guidance, Tool requirements, Part location

Page Count

Estimated Page Count:

Not specified, but typical for parts catalogs of this era range from 200-500 pages.

Manual Type

Type:

Parts List Catalog Manual

Language

Language:

English

Format

Format:

PDF

📖 Manual Coverage

Systems Covered

Engine Related:

Crankshaft, Gear Box, Clutch, Cylinder Pistons, Head Timing, Filters and Oil Pump, Half Crankcases, Injection System, Throttle Body, Cooling Circuit, Water Pump, Collectors and Head Covers, Air Induction Oil Vent

Chassis Body:

Frame, Fairing, Seat, Fuel Tank, Head Light, Marking Plates

Electrical Electronics:

Electric Starter and Ignition, Electric System, Instruction Panel

Braking Suspension:

Hydraulic Brake, Fork, Suspension, Wheels

Exhaust:

Exhaust System

Procedures Included

Diagnostic Tools:

Diagnosis Tester Mathesis

Special Tools:

Workshop Special Tools

Assembly Disassembly:

Detailed diagrams and guidance for component removal and installation.

Technical Depth

Depth:

Component-level identification with manufacturer part numbers, assembly sequences, and tool requirements. Primarily focused on parts identification and basic assembly/disassembly procedures rather than in-depth repair diagnostics.

📊 Manual Specifications

File Format

Format:

PDF

Searchability:

Likely text-searchable if properly OCR'd.

Print Quality

Printability:

Yes

Print Recommendation:

High-quality printing recommended for clarity of diagrams and part numbers.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Compatibility

Os Compatibility:

Windows, Mac, Linux OS

Requirements

Software Requirement:

Adobe Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

L-Twin, Desmodromic 2-valve per cylinder, air-cooled

Displacement:

618 cc (approx. 37.7 cubic inches)

Bore X Stroke:

Not explicitly stated, but typically around 80 x 61.5 mm for this engine family.

Compression Ratio:

Approximately 10.0:1

Performance

Horsepower:

Approximately 55-57 HP at the crankshaft (actual rear-wheel figures would be lower).

Torque:

Approximately 54-56 Nm (39.8-41.3 lb-ft) at the crankshaft.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Marelli or Ducati's proprietary system.

Throttle Body Size:

Typically 38mm for this engine.

Lubrication

Oil Type Specification:

API SG or higher, SAE 20W-50 recommended. Specific Ducati recommendations may vary. The manual would list exact oil specifications and part numbers.

Cooling System

Cooling Type:

Oil-cooled with a front-mounted oil cooler.

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet multi-plate, hydraulically actuated

Features

Final Drive:

O-ring sealed chain

Gear Ratios:

Specific gear ratios would be detailed in the manual, crucial for mechanics.

📐 Dimensions

Exterior

Wheelbase:

Approximately 1400-1450 mm (55-57 inches)

Seat Height:

Approximately 770-800 mm (30.3-31.5 inches)

Weights

Dry Weight:

Approximately 170-180 kg (375-397 lbs)

Wet Weight:

Approximately 185-195 kg (408-430 lbs)

Fuel Capacity

Fuel Tank Capacity:

Approximately 15 liters (3.96 US gallons)

🛡️ Safety Features

Ratings

Safety Certifications:

Typically meets European ECE standards for motorcycles of its era.

Active Features

Braking System:

Hydraulic disc brakes front and rear. Specific caliper brands (e.g., Brembo) and disc sizes would be detailed in the manual.

Suspension Type:

Adjustable front fork (e.g., Marzocchi or Showa), rear monoshock with adjustable preload and rebound damping.

Passive Features

Frame Structure:

Steel Trellis frame, known for its rigidity and distinctive look.

💡 Technology Features

Infotainment

Instrumentation:

Analog tachometer, digital speedometer, odometer, trip meter, basic warning lights. The 'Instruction Panel' section of the manual covers this.

Driver Assistance

ABS:

ABS was not standard or widely available on the 620 model in 2004. This manual would not cover ABS systems.

Connectivity

Connectivity Features:

No modern connectivity features like Bluetooth or smartphone integration.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500-10,000 km (4,500-6,000 miles) or annually, whichever comes first. The manual would provide exact intervals.

Desmodromic Valve Check:

Critical on Ducati engines, typically every 12,000-24,000 km (7,500-15,000 miles). This manual would detail the procedure and required tools.

Major Service Interval:

Significant engine overhauls, including timing belt replacement (if applicable to this specific 2-valve desmo setup, though less common than 4-valve), would be at higher mileage intervals, detailed in a full service manual but referenced by part availability in this catalog.

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze/coolant. The manual would specify brand and ratio.

Brake Fluid Type:

DOT 4 or DOT 5.1 hydraulic brake fluid, as specified by Ducati. Manual confirmation is essential.

Clutch Fluid Type:

DOT 4 or DOT 5.1 hydraulic clutch fluid, matching brake fluid specification.

Known Issues

Common Wear Items:

Desmodromic valve adjustments, clutch slave cylinder leaks, regulator/rectifier issues (common on many Italian bikes of this era), fuel line degradation, and potential electrical connector corrosion.

Maintenance Importance:

Due to the desmodromic valve actuation, regular and precise valve adjustments are critical for engine longevity and performance. This manual's parts list is crucial for sourcing OEM components for these critical tasks.

📚 Vehicle History

Brand Heritage

Brand Origin:

Founded in Bologna, Italy, 1926. Renowned for performance motorcycles, especially V-twins.

Model Evolution

Monster Lineage:

The Monster series, introduced in 1993, revolutionized the naked sportbike segment with its combination of performance, style, and the iconic Trellis frame. The 620 was an entry-level model in the Monster family.

2004 Updates:

The 'ie' designation highlights the transition to fuel injection for improved emissions and performance over earlier carbureted models. Minor styling and component updates were common year-to-year.

Production

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Model Specific Awards:

While the Monster line as a whole has received numerous accolades, specific awards for the 620 Dark ie model are not commonly cited; its appeal was more about accessible Ducati performance and style.

Ratings

Review Consensus:

Praised for its engaging L-twin character, sharp handling, and distinctive Italian styling, albeit with less outright power than larger displacement bikes.