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2004 Ford Explorer Sport Trac Service & Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Explorer Sport Trac Year: 2004 Generation Generation Code: UN171 (First Generation) 👋 Introduction Market Position Target Audience: DIY enthusiasts, professional mechanics, and Ford...
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Taper: Pickup Truck
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UGS: 484810
2004 Ford Explorer Sport Trac Service & Repair Manual2004 Ford Explorer Sport Trac Service & Repair Manual2004 Ford Explorer Sport Trac Service & Repair Manual2004 Ford Explorer Sport Trac Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Explorer Sport Trac
Year:
2004
Generation
Generation Code:
UN171 (First Generation)
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, professional mechanics, and Ford Explorer Sport Trac owners seeking in-depth repair knowledge.
Competitive Analysis
Value Proposition:
Provides factory-level repair data, eliminating the need for generic or incomplete aftermarket guides.
Key Features
Features:
All models and repairs A-Z, step-by-step instructions, diagrams, illustrations, wiring schematics, specifications, all in one PDF.
Manual Benefit
Diy Empowerment:
Empowers owners to perform their own maintenance and repairs, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full service, repair, and diagnostic information
Additional Coverage:
Maintenance schedules, wiring schematics, specifications, troubleshooting
Page Count
Estimated Page Count:
Extensive (specific count not provided, typical for dealer manuals)
Manual Type
Type:
Factory Service Manual (FSM)
Authenticity:
Official Factory Service Manual (FSM) equivalent, used by dealership technicians.
Language
Language:
English
Format
Digital Format:
PDF
Compatibility:
Windows and Mac
Software Requirements:
Adobe PDF Reader, Winzip
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, emission control, intake/exhaust, cooling system, lubrication, ignition, starting/charging, automatic transmission, manual transmission, transfer case, propeller shaft, drive shafts, differentials, axles.
Chassis:
Suspension, steering column, power steering, tire and wheel, brake control, brakes (service and parking).
Electrical:
Complete electrical system, wiring schematics, lighting, instrument panel, meters, audio/visual, horn, supplemental restraint system (SRS), seat belts, engine immobilizer, cruise control, wipers and washers, door locks, multiplex/CAN communication.
Body:
Exterior and interior trim, engine hood, doors, windshield, glass, mirrors, seats, instrument panel.
Safety Systems:
Supplemental Restraint System (SRS), seat belts, engine immobilizer, cruise control operation and troubleshooting.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups.
Diagnostics:
Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs).
Repair:
Step-by-step repair procedures for all major components and systems, including disassembly, assembly, and adjustment.
Specifications:
Torque specifications, clearances, fluid capacities, electrical values, emission data.
Electrical Diagnostics:
Detailed wiring diagrams and diagnostic procedures for all electrical circuits and components.
Body Repair:
Procedures for exterior and interior body panel repairs, glass replacement, and trim installation.
Technical Depth
Depth:
Comprehensive, A-Z, factory-level detail covering routine maintenance to complete engine and transmission rebuilds.
Detail Level:
Includes diagrams, illustrations, and detailed step-by-step instructions, identical to dealership technician manuals.
📊 Manual Specifications
File Format
Quality:
High resolution, printable with enlarged image capability.
Searchability:
Searchable text within the PDF for quick information retrieval.
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4.0L SOHC V6 (This was the primary engine for the 2004 Sport Trac, though variations existed within the Explorer line).
Engine Code:
E (4.0L SOHC V6)
Performance
Horsepower:
Approx. 205 hp @ 5300 rpm (for 4.0L SOHC V6)
Torque:
Approx. 232 lb-ft @ 3500 rpm (for 4.0L SOHC V6)
Fuel System
System:
Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Maintenance
Spark Plug Type:
Specify by VIN (e.g., Motorcraft Platinum or equivalent recommended)
Oil Type And Capacity:
Specify by VIN and engine (e.g., 5W-30 synthetic blend, 5.5 US quarts with filter for 4.0L SOHC V6).
Engine Features
Engine Layout:
V6
🔧 Transmission
Standard
Type:
4-speed Automatic Transmission (4R55E or 4R55W)
Optional
Type:
N/A for 2004 Sport Trac (Manual transmission was not an option for this model year).
Features
Overdrive:
Yes, overdrive gears.
Maintenance
Fluid Type:
Mercon V Automatic Transmission Fluid (ATF)
Fluid Capacity:
Specify by VIN (e.g., approx. 10-12 US quarts for a total refill).
📐 Dimensions
Exterior
Wheelbase:
125.9 inches
Overall Length:
201.1 inches
Overall Width:
72.2 inches
Overall Height:
67.9 inches
Cargo
Bed Length:
50 inches
Bed Width Between Wheelwells:
42.4 inches
Weights
Curb Weight:
Approx. 4,200 - 4,500 lbs (varies by configuration)
Towing Capacity:
Up to 6,000 lbs (with proper towing package)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat:
4 Stars
NHTSA Side Impact Rear Seat:
4 Stars
NHTSA Rollover Resistance:
4 Stars
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional (Traction Assist)
Passive Features
Airbags:
Driver and front passenger airbags, optional side-curtain airbags.
Seatbelts:
Front and rear seat belts, pretensioners.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player and optional premium sound system.
Climate Control:
Manual or optional automatic climate control.
Driver Assistance
Cruise Control:
Standard feature.
Connectivity
Multiplex Communication:
Inclusion of multiplex/CAN communication systems for integrated vehicle functions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for VIN-specific, or typically 5,000-7,500 miles with synthetic blend oil.
Tire Rotation Interval:
Typically every 5,000-7,500 miles.
Transmission Fluid Change:
Refer to manual for VIN-specific, often around 50,000-100,000 miles or as condition dictates.
Fluid Specifications
Engine Coolant:
Ford Premium Engine Coolant (Green) or equivalent meeting specification WSS-M97B51-A1.
Brake Fluid:
DOT 3 (Motorcraft DOT 3 High Performance Brake Fluid recommended)
Power Steering Fluid:
Mercon ATF or Ford Power Steering Fluid (Consult manual for exact specification).
Differential Fluid:
Refer to manual for front/rear differential fluid type and capacity (typically GL-5 gear oil).
Known Issues
Common Problems:
Potential for intake manifold runner issues (on some Explorer variants), occasional transmission solenoid issues, and typical wear-and-tear items for a vehicle of this age (e.g., suspension components, exhaust system).
📚 Vehicle History
Brand Heritage
Ford Truck Heritage:
Ford has a long-standing reputation for building durable and capable trucks and SUVs.
Model Evolution
Sport Trac Concept:
Introduced as a unique Sport Utility Truck (SUT) concept based on the Ford Explorer platform, combining SUV comfort with a small pickup bed.
Production
Manufacturing Plant:
Wayne, Michigan, USA
Model Year Context
Platform Sharing:
Based on the Ford Explorer platform, inheriting many of its mechanical and electrical systems.
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific awards for the 2004 Sport Trac are not prominently cited, the Ford Explorer platform on which it's based has a history of positive industry reviews and awards.
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