Vehicle Segment:
Compact/Mid-size Sport Utility Truck (SUT)
Target Audience:
Individuals seeking versatility of an SUV with the utility of a pickup bed
Key Competitors 2004:
Honda Ridgeline (introduced later), Chevrolet Avalanche (larger segment), Dodge Dakota (compact pickup)
Unique Selling Proposition:
SUV-like interior and ride combined with an integrated pickup bed, distinct from traditional body-on-frame trucks or unibody SUVs
Manual Advantage:
Online, searchable, and continuously updated (via subscription) compared to static printed manuals
Primary Coverage:
Comprehensive Service and Repair
Geographic Coverage:
North America
Estimated Page Count:
Extensive (digital format, equivalent to thousands of printed pages of data)
Manual Type:
Digital Service and Repair Manual (Software)
Access Format:
Online Web-Based Access (1-Year Subscription)
Compatibility:
PC, Laptop, Smartphone, Tablet (via Web Browser)
Engine Mechanical:
Engine removal/installation, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system
Engine Performance:
Fuel injection, ignition system, emissions control, engine diagnostics, sensors and actuators
Transmission Drivetrain:
Automatic transmission (4R55E/5R55E variants), manual transmission (if applicable), transfer case, drivelines, axles, differentials
Brakes:
Front/rear disc brakes, ABS, hydraulic system, parking brake
Suspension Steering:
Front independent suspension, rear solid axle, shocks/struts, springs, steering gear, power steering system
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, body control module (BCM), wiring diagrams, fuses and relays
Climate Control:
HVAC system, air conditioning (A/C) system, heater core, blower motor, refrigerant system
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, mirrors, exterior trim, bed liner
Body Interior:
Seats, dashboard, interior trim, headliner, carpeting, airbags, seat belts
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, component testing
Repair Procedures:
Step-by-step instructions for component replacement, adjustments, and repairs across all systems
Assembly Disassembly:
Detailed instructions for removing and installing major and minor components
Wiring Schematics:
Comprehensive electrical diagrams for all vehicle circuits
Diagnostic Level:
Advanced diagnostics, including sensor data interpretation and circuit analysis
Repair Complexity:
Covers tasks ranging from basic maintenance to complex engine and transmission overhauls
Information Source:
Licensed OE (Original Equipment) materials
NHTSA Frontal Impact Driver:
Five Stars (for 2004 model)
NHTSA Frontal Impact Passenger:
Five Stars (for 2004 model)
IIHS Offset Front Impact:
Good (for similar Explorer models)
Traction Control:
Available
Anti Lock Brakes:
Standard (ABS)
Airbags Front:
Driver and Front Passenger Airbags
Airbags Side:
Optional Side Curtain Airbags
Seatbelts:
3-point seat belts with pretensioners
Engine Oil Change Interval:
Every 5,000 miles or 6 months (using synthetic blend or full synthetic)
Engine Air Filter Replacement:
Every 15,000-30,000 miles, or as needed based on driving conditions
Transmission Fluid Change Interval:
Every 30,000-60,000 miles, or as indicated by severe service schedule
Engine Oil Specification:
SAE 5W-30, API Certified (GF-4 or later)
Coolant Type:
Ford Premium Engine Coolant (Yellow) or equivalent HOAT coolant
Common Concern 1:
Spark plug blow-out on the 4.0L SOHC engine (due to shallow threads), requiring Heli-Coil or similar repair.
Common Concern 2:
Rear main seal leaks and oil pan gasket leaks.
Common Concern 3:
Transmission shifting issues or torque converter shudder, often related to fluid condition or valve body wear.
Common Concern 4:
Front suspension component wear (ball joints, tie rod ends) due to vehicle weight and usage.
