🏷️ Basic Information

Make:

Ford

Model:

F-Series F-350

Year:

2004

Generation Code:

11th Gen (2000-2007)

Chassis Code:

P356 (F-350)

👋 Introduction

Target Audience:

Ford F-350 owners, DIY enthusiasts, independent repair shops, and technicians.

Advantage:

Provides the exact same factory-level information used by dealership technicians, offering a significant advantage over generic repair guides.

Digital Format Benefits:

Easy to use PDF, searchable, printable specific pages, zoomable diagrams, no greasy pages or lost paper manuals.

📋 Manual Details

Full Coverage:

All Models & All Repairs A-Z

Estimated Page Count:

Extensive (Specific count not provided, but described as complete and comprehensive)

Type:

Factory Service and Repair Manual

Language:

English

Format:

PDF (Digital Download)

📖 Manual Coverage

Powertrain:

Engine, Fuel Service, Lube, Ignition, Starting, Charging, Auto Transmission, Manual Transmission, Transfer Case, Differential, Axle, Drive Shaft, Propeller Shaft

Chassis And Suspension:

Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering

Electrical And Body:

Electrical System, Wiring Schematics, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Air Conditioning, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seat, Engine Hood/Door, Exterior & Interior, Multiplex/CAN Communication

Emission Control:

Covers emission control systems, including diagnosis and repair of components related to exhaust gas recirculation (EGR), catalytic converters, and evaporative emission control (EVAP).

Cooling System:

Detailed information on the engine cooling system, including radiator, water pump, thermostat, cooling fan operation, and coolant flow diagnostics.

Lubrication System:

Coverage of the engine's lubrication system, including oil pump, oil passages, oil filter specifications, and lubrication requirements.

Ignition Starting Charging:

Detailed procedures for the ignition system, starting system (starter motor, solenoid), and charging system (alternator, battery, voltage regulator).

Control System:

Information on engine control modules (ECMs), Powertrain Control Modules (PCMs), and various sensor inputs/outputs critical for engine operation and diagnostics.

Power Steering:

Covers power steering pump, steering gear, hoses, fluid types, and diagnostic procedures for steering system issues.

Air Conditioning:

Detailed information on the A/C system, including refrigerant types, compressor operation, condenser, evaporator, HVAC controls, and leak detection procedures.

Engine Immobilizer:

Coverage of the anti-theft system, including immobilizer module operation and key programming procedures.

Wiper Washer:

Service and repair information for windshield wipers, washer pumps, fluid reservoirs, and related electrical components.

Door Lock:

Details on power door lock actuators, switches, and central locking system diagnosis.

Horn:

Repair and troubleshooting for the vehicle's horn system, including horn switch, relay, and horn unit.

Windshield Glass Mirror:

Information on windshield replacement procedures, power mirror operation, and defrost systems.

Instrument Panel:

Coverage of the instrument cluster, including gauge functionality, warning lights, and electronic module diagnostics.

Exterior Interior:

Covers body panel repairs, trim piece replacement, lighting systems (headlights, taillights), and interior trim panel removal/installation.

Repair Procedures:

Complete step-by-step instructions for diagnosis, maintenance, service, and repair of all listed systems.

Diagnostics:

Diagnostic procedures for various systems, fault code interpretation (implied by technician usage).

Maintenance Procedures:

Routine maintenance tasks such as fluid changes, filter replacements, spark plug replacement, belt inspection and replacement, and tire rotation.

Mechanical Repairs:

Detailed instructions for mechanical repairs of engines, transmissions, differentials, suspension components, brake systems, and steering systems.

Electrical Diagnostics:

Includes wiring schematics for all vehicle systems, diagnostic flowcharts, and troubleshooting guides for electrical faults.

Depth:

Factory-level, highly detailed, specific to the model, covering advanced diagnostics and complete repairs.

Torque Specifications:

Provides precise torque specifications for critical fasteners throughout the vehicle, essential for proper assembly and safety.

Special Tools:

Identifies and describes any specialized tools required for specific repair procedures.

Specifications Tables:

Extensive tables of technical specifications, including measurements, clearances, tolerances, and performance data.

📊 Manual Specifications

File Type:

PDF

Printability:

Yes, all pages are printable and can be enlarged.

Binding:

N/A (Digital PDF)

Paper Quality:

N/A (Digital PDF, printable on any paper type)

⚙️ Engine Specifications

Engine Options:

Multiple gasoline and diesel engine options available for the 2004 F-350. Specific engine displacements, configurations (e.g., V8, V10, Power Stroke Diesel), horsepower, and torque figures are detailed within the manual. For example, common engines included the 5.4L Triton V8, 6.8L Triton V10, and the 6.0L Power Stroke V8 Diesel. Specific detailed specs are covered in the manual.

Performance Metrics:

Manual includes specifications for horsepower, torque, engine RPM ranges, and performance tuning data.

Fuel Delivery:

Details on fuel injection systems (gasoline and diesel), fuel pump specifications, fuel filter replacement, and fuel pressure testing.

Engine Identification:

The manual covers specific engine codes and configurations for the 2004 F-350, allowing for precise identification of the installed powerplant (e.g., 5.4L, 6.0L Power Stroke, 6.8L V10).

🔧 Transmission

Transmission Types:

Manual covers both automatic and manual transmission variants. Common automatic transmissions for the F-350 in this era include the TorqShift 5-speed automatic. Manual transmissions were also available.

Transmission Features:

Information on transmission fluid type, capacity, change intervals, torque converter operation (for automatics), clutch specifications (for manuals), and shifting mechanisms.

Transfer Case:

Detailed coverage of the transfer case, including operation, maintenance, and repair for 4WD systems.

Manual Transmission Fluid:

Specific gear oil types and viscosity grades for manual transmissions (e.g., SAE 75W-90) and transfer case fluids.

📐 Dimensions

Body Styles:

Covers various cab configurations (Regular Cab, SuperCab, Crew Cab) and bed lengths (e.g., 8-foot, 10-foot) for the F-350. Exterior dimensions such as overall length, width, height, and wheelbase are provided for different configurations.

Cabin Features:

Details on interior components, dashboard layout, seating adjustments, and trim specifics.

Bed Capacities:

Information related to cargo bed volume and payload capacities are implicitly covered within the chassis and suspension sections.

Gross Vehicle Weight:

Gross Vehicle Weight Ratings (GVWR) and curb weights for different F-350 configurations are detailed, essential for understanding load limits.

Bolt Pattern:

Details on wheel bolt patterns (e.g., typically 8x170mm for F-350 Super Duty) and correct wheel torque specifications.

🛡️ Safety Features

Crash Test Data:

While specific NHTSA/IIHS ratings aren't typically in service manuals, it details the Supplemental Restraint System (SRS) and seat belt components, crucial for occupant safety.

Braking System:

Comprehensive coverage of the braking system, including hydraulic components, ABS (Anti-lock Braking System) operation and diagnostics, brake pad/rotor specifications, and bleeding procedures.

Airbags:

Detailed information on the Supplemental Restraint System (SRS), including airbag module locations, sensor diagnostics, and airbag system service procedures.

💡 Technology Features

Audio Visual Systems:

Covers the repair and diagnosis of the factory audio and visual systems, including speaker replacement, head unit troubleshooting, and accessory integration.

Cruise Control:

Detailed section on the diagnosis and repair of the cruise control system, including speed sensors, actuators, and control modules.

Multiplex Can Communication:

Comprehensive coverage of the vehicle's multiplex and CAN (Controller Area Network) communication systems, essential for diagnosing modern vehicle electrical issues and module communication problems.

🔧 Maintenance

Scheduled Maintenance:

Provides detailed recommended service intervals for all major components, including oil changes, filter replacements, fluid checks, and inspections.

Engine Oil:

Specific recommendations for engine oil viscosity grades (e.g., 5W-40 for diesel, 5W-20/5W-30 for gasoline) and API service classifications, as well as oil capacity.

Coolant:

Specifies the correct type and mixture ratio for engine coolant (e.g., Ford Gold Coolant) and its capacity.

Transmission Fluid:

Details on automatic transmission fluid (ATF) type (e.g., Mercon V for TorqShift) and manual transmission fluid specifications, including capacity.

Brake Fluid:

Specifies DOT fluid requirements for the hydraulic brake system.

Power Steering Fluid:

Specification for power steering fluid type.

Differential Fluid:

Recommended fluid type and viscosity for front and rear differentials, including limited-slip additives if applicable.

Common Trouble Spots:

While not explicitly listed as 'known issues,' the detailed diagnostic procedures and repair steps implicitly address common failure points and troubleshooting strategies for the 2004 F-350. For example, common issues with the 6.0L Power Stroke diesel (like EGR problems or oil cooler issues) are covered through specific diagnostic flowcharts and repair instructions.

Oil Filter:

Specific Ford or Motorcraft part numbers for oil filters, air filters, fuel filters, and cabin air filters are provided.

📚 Vehicle History

Ford Truck Legacy:

The Ford F-Series has a long and storied history as America's best-selling truck, known for its durability and capability. This manual contributes to maintaining that legacy for the 2004 model.

11Th Gen Characteristics:

The 11th generation F-Series introduced updated styling, improved interiors, and significant powertrain advancements, particularly with the 6.0L Power Stroke diesel. This manual details these specific changes and their maintenance requirements.

Manufacturing Plants:

Information on production details and potential variations based on manufacturing location is implicitly covered by model-specific data.

🏆 Awards & Recognition

Truck Of The Year:

While not a direct award for the manual, the Ford F-Series consistently received accolades in its class during this generation, highlighting its robust design and capabilities which the manual helps maintain.