Husqvarna TE 570 SMR 570 TE-SMR 570 2004 Motorcycle Service Repair Workshop Manual

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UGS: 85760

Mots clés: 2004 570 Chainsaws Home and Garden Husqvarna Motorcycle Power Equipment SMR 570 TE 570 TE-SMR 570

Variantes de produits

Description

The TE 570 SMR is a versatile motorcycle from 2004, blending the ruggedness of dual-sport capability with the agility of supermoto performance. Powered by a robust 570cc liquid-cooled, single-cylinder engine featuring a single overhead camshaft, this machine is engineered for both off-road exploration and spirited street riding. Its design emphasizes durability and responsive handling, characteristic of a strong heritage in performance motorcycling. This model represents a significant offering for riders seeking a capable and exciting motorcycle experience. This comprehensive manual serves as an essential resource for owners and technicians alike, providing detailed information for the service, repair, and maintenance of the 2004 TE 570 SMR. It covers a wide array of critical systems, including the engine, transmission, chassis, fuel system, and electrical components. Within its pages, you will find step-by-step repair procedures, diagnostic troubleshooting guides, scheduled maintenance recommendations, and precise technical specifications. The manual is designed to empower users with the knowledge needed to keep their motorcycle in optimal condition and ensure its longevity and performance.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE 570 SMR

Year:

Type:

Motorcycle

Engine Variant:

570cc

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, home mechanics, professional technicians, Husqvarna owners

Competitive Analysis

Value Proposition:

Cost-effective solution for vehicle maintenance and repair, empowering owners to perform their own work, instant access and delivery

Key Features

Primary Benefit:

Comprehensive repair and servicing information for the specific model and year

Accessibility:

Instant download, printable, savable on multiple devices, accessible via PDF reader

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Workshop, Maintenance, Troubleshooting

Secondary Coverage:

General Information, Engine, Transmission, Chassis, Electrical Systems, Fuel System, Lubrication, Brakes, Suspension, Steering, Seats System, Locks, Lighting

Page Count

Estimated Page Count:

Varies based on specific model variant and compression, potentially large (up to 1500 MB)

Manual Type

Type:

Factory Service Manual / Workshop Manual / Repair Guide

Language

Language:

Likely English (standard for most factory manuals of this era, though not explicitly stated for the manual's internal content)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine assembly, disassembly, diagnosis, repair, tuning, lubrication, cooling system (if applicable), valve clearance, piston, crankshaft, cylinder, camshafts, timing

Transmission Systems:

Gearbox, clutch operation, removal, inspection, repair, lubrication, gear shifting mechanisms

Chassis Systems:

Frame inspection and repair, suspension (forks, rear shock absorber), steering head bearings, swingarm, wheel bearings, wheel and tire maintenance, brake system overhaul (front and rear calipers, master cylinders, lines, pads, rotors), chain and sprockets

Electrical Systems:

Wiring diagrams, ignition system (coil, spark plug, CDI unit), lighting (headlight, taillight, turn signals), battery maintenance and charging system, starter motor, instrument panel, fault diagnosis

Fuel Systems:

Carburetor (type, adjustment, overhaul, jetting), fuel tank, fuel lines, fuel pump (if applicable), fuel filter

Procedures Included

Maintenance Procedures:

Scheduled maintenance checks, oil changes, filter replacements, chain adjustment, spark plug service, brake bleeding, tire pressure checks

Repair Procedures:

Step-by-step instructions for engine rebuilds, gearbox repairs, suspension servicing, brake system overhauls, electrical component replacement, bodywork adjustments

Troubleshooting Guides:

Diagnosis of common problems, fault finding charts, symptom-based troubleshooting

Restoration Guidance:

Information on refurbishing and rebuilding worn components, likely including specifications for wear limits.

Technical Depth

Depth Of Coverage:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagrams and specifications

Diagnostic Capabilities:

Detailed diagnostic procedures for electrical faults, engine performance issues, and mechanical component wear.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Compatibility:

Readable on any computer (Windows, Linux, Mac) with a PDF reader, iPad, and other devices

Print Quality

Printability:

High quality, printable from any computer and printer

Binding Type

Binding:

Not applicable (Digital Download)

Paper Type

Paper Quality:

Not applicable (Digital Download)

Additional Features

Illustrations:

Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, exploded views

Searchability:

Likely text-searchable PDF (common for professional manuals)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder

Displacement:

570cc

Cooling System:

Liquid-cooled (typical for TE models)

Performance

Horsepower:

Specific figures not provided in product info, but generally powerful for its class (estimated 50-60 HP range)

Torque:

Specific figures not provided in product info, expected to be robust for off-road and supermoto use

Fuel System

Carburetor Type:

Mikuni (likely a VM series or similar performance-oriented carb)

Fuel Delivery:

Carburetor

Engine Layout

Cylinder Arrangement:

Single-cylinder

Valve Actuation:

Single overhead camshaft (SOHC)

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 6-speed

Features

Clutch Type:

Wet, multi-plate

Final Drive:

Chain drive

📐 Dimensions

Weights

Dry Weight:

Approximately 115-120 kg (estimate based on typical Husqvarna dual-sport/supermoto of the era)

Wet Weight:

Approximately 125-130 kg (estimate, including fluids)

Wheelbase

Wheelbase Length:

Approx. 1480-1510 mm (typical for this class, specific value in manual)

🛡️ Safety Features

Ratings

Safety Certifications:

Not directly applicable in consumer ratings as for cars, but conforms to relevant motorcycle safety standards of the era.

Active Features

Braking System:

Hydraulic disc brakes front and rear (specific caliper and rotor sizes would be detailed in the manual)

Passive Features

Frame Construction:

Steel trellis frame (typical for Husqvarna models of this period)

💡 Technology Features

Infotainment

Display Type:

Digital or analog instrument cluster with basic indicators (speedometer, tachometer, odometer, neutral indicator, etc.)

Driver Assistance

Electronic Aids:

None (basic motorcycle electronics for ignition and lighting)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10-15 hours of riding or annually (detailed in manual)

Valve Clearance Check:

Typically every 20-30 hours of riding or annually (detailed in manual)

Chain Maintenance:

Lubricate and adjust regularly, typically every 500-1000 km or as needed based on conditions

Fluid Specifications

Engine Oil Type:

JASO MA certified motorcycle oil, SAE 10W-40 or 15W-50 (specific viscosity depends on ambient temperature, consult manual for exact recommendation)

Engine Oil Capacity:

Approximately 1.5 - 1.8 liters (consult manual for exact figure)

Brake Fluid Type:

DOT 4

Coolant Type:

Ethylene glycol based coolant with corrosion inhibitors (50/50 mix with distilled water recommended)

Fork Oil Type:

Specific suspension fluid (e.g., Showa SS-8, Kayaba KSH or equivalent, viscosity depends on fork model, detailed in manual)

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, steering head bearings, brake pads, sprockets, chain, fork seals

Potential Performance Issues:

Carburetor jetting sensitivity to altitude and temperature, potential for carb icing in cold/humid conditions

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Sweden (Husqvarna Motorcycles)

Model Evolution

Model Lineage:

The TE (Terra) series are dual-sport models, while SMR (Supermoto) denotes the supermoto variant, combining off-road capability with street performance.

Production

Production Period:

The TE 570 was part of Husqvarna's lineup in the early to mid-2000s.

🏆 Awards & Recognition

Recognitions

Awards:

Not specifically listed for this model year, but Husqvarna is known for its off-road racing heritage and performance motorcycles.