Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and repair for all WJ powertrains.
Engine Performance:
Fuel system, ignition system, cooling system, lubrication system, air intake, and exhaust system diagnostics and repair.
Transmission Automatic:
Service and repair for the 45RFE and 545RFE automatic transmissions, including valve body, torque converter, and electronic controls.
Transmission Manual:
Service and repair for the NV3550 manual transmission, if applicable to specific 2004 models.
Drivetrain:
Transfer case (NV242, NV247, NV249 variations), differentials (front and rear), axles, drive shafts, and U-joints.
Suspension Steering:
Front and rear suspension components (control arms, springs, shocks, bushings), steering system (rack and pinion, power steering pump, linkages).
Brakes:
Front and rear brake systems (disc brakes), ABS diagnostics and repair, parking brake system.
Electrical System:
Comprehensive wiring diagrams, charging system (alternator, battery), starting system, lighting, power distribution, and accessory circuits.
Climate Control:
HVAC system operation, diagnosis, and repair, including A/C system recharge and component replacement.
Safety Systems:
Supplemental Restraint System (SRS) - Airbags and seat belt pretensioners, diagnosis, and component replacement.
Body Interior:
Body panel removal and installation, door mechanisms, interior trim, seats, glass, and mirrors.
Body Exterior:
Bumpers, fenders, hood, liftgate, exterior lighting, and trim.
Instrumentation Controls:
Instrument cluster operation, gauges, warning lights, cruise control, and driver controls.
Multiplex Communication:
Diagnosis and repair of CAN (Controller Area Network) communication systems and related modules.
Maintenance:
Scheduled maintenance procedures, fluid level checks, filter replacements, tune-ups.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, guided by symptom charts and wiring diagrams.
Repair Rebuild:
Detailed step-by-step instructions for component removal, repair, reassembly, and installation, from minor fixes to major overhauls.
Diagnostics:
Diagnostic Trouble Codes (DTCs) interpretation, scan tool usage, and electrical circuit testing.
Specifications:
Torque specifications, clearances, fluid capacities, and other critical technical data for all procedures.
Depth:
Comprehensive, covering from basic fluid changes to complete engine and transmission rebuilds.
Detail Level:
Highly detailed with substeps, notes, cautions, and warnings for critical information.
Illustrations:
Hundreds of photos, drawings, and enlarged inset illustrations to clarify procedures and parts identification.
Wiring Diagrams:
Detailed, integrated wiring diagrams for ease of electrical system diagnosis and repair.
Oil Change Interval:
Every 3,000-7,500 miles (10W-30 or 5W-30 synthetic) or 6 months, depending on driving conditions and oil type used.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles, especially for severe service. ATF+4 is a 'fill for life' fluid, but regular changes are recommended for longevity.
Engine Oil Capacity 4.0L:
5.7 quarts (5.4 L) with filter
Engine Oil Capacity 4.7L:
6.8 quarts (6.4 L) with filter
Coolant Capacity:
Approx. 10.5 - 12.0 quarts (9.9 - 11.4 L) depending on engine
Common Problems:
Headliner sagging, rear main seal leaks (4.0L), cooling system issues (overheating, cracked radiator end tanks), transfer case chain stretch, differential bearing noise, steering/suspension component wear (ball joints, tie rod ends), PCM failure.
Common Problems Electrical:
Window regulator failures, HVAC blower motor issues, various sensor failures (e.g., crankshaft position sensor).