Kawasaki KX250 F 2004 Digital Service Repair Manual

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UGS: 144372

Mots clés: 2004 F Models Kawasaki KX250 F Motorcycle Motorcycles

Variantes de produits

Description

The 2004 Kawasaki KX250F represents a significant entry into the competitive 250cc four-stroke motocross class, building upon Kawasaki's extensive off-road racing heritage. Engineered for performance and agility, this liquid-cooled, single-cylinder motorcycle features a four-stroke, DOHC engine with a displacement of 249 cc, designed to deliver robust power for off-road enthusiasts and competitive riders. Its aluminum perimeter frame provides a rigid and responsive chassis, contributing to precise handling and rider control, hallmarks of the KX line. This service repair manual provides comprehensive workshop and service procedures for the 2004 Kawasaki KX250F. It covers all essential systems, including detailed information on the engine, fuel system, cooling system, drivetrain, suspension, steering, brakes, wheels, tires, and electrical components. The manual offers step-by-step repair instructions, periodic maintenance schedules, diagnostic guidance with electrical diagrams, and critical technical data such as torque settings and fluid capacities. Its detailed illustrations and diagrams aim to facilitate both routine maintenance and complex repairs for owners and technicians.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KX250F

Year:

Codes

Engine Code Reference:

Likely refers to specific engine assembly or serial numbers detailed within the manual

👋 Introduction

Market Position

Target Audience:

Enthusiasts, DIY mechanics, and professional technicians working on the 2004 Kawasaki KX250F.

Value Proposition:

Provides access to official dealer-level repair information at a fraction of the cost, enabling independent maintenance and repair.

Competitive Analysis

Competitor Manuals:

Direct competitor to official Kawasaki Service Manuals and other third-party repair guides. Offers comprehensive coverage.

Key Features

Completeness:

Stated to cover 'every part' of the vehicle, offering a complete solution for repair and maintenance.

Ease Of Use:

Described as 'very simple to use' with clear instructions and diagrams.

Authority:

Represents the same information used by official dealers and mechanics.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete workshop and service procedures for the Kawasaki KX250F (2004 model)

Diagnostic Coverage:

Includes troubleshooting guidance and electrical diagrams for diagnostic purposes

Page Count

Estimated Pages:

High volume, typically 300-500+ pages for a comprehensive service manual of this type, exact count not provided but described as 'complete'

Manual Type

Type:

Digital Service Repair Manual

Language

Language:

English (implied by product description and target market)

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

General Information, Engine Top End, Engine Right Side, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission

Fuel System:

Fuel System (details carburation, fuel delivery)

Cooling System:

Cooling System (radiator, water pump, coolant)

Drivetrain:

Final Drive (chain, sprockets), Crankshaft/Transmission

Suspension Steering:

Suspension (front forks, rear shock), Steering

Brakes:

Brakes (front and rear brake systems, hydraulic components)

Wheels Tires:

Wheels/Tires

Frame Chassis:

Frame

Electrical:

Electrical System (wiring diagrams, component locations, ignition)

Procedures Included

Maintenance:

Periodic Maintenance (scheduled services, inspections, adjustments)

Repair:

Step-by-step repair instructions for all systems, from minor tasks to major overhauls.

Troubleshooting:

Diagnostic procedures and fault finding guides.

Technical Data:

Torque settings, fluid capacities, specifications for all components.

Technical Depth

Depth Level:

Comprehensive; covers everything from basic maintenance ('changing the plugs') to detailed workshop procedures and rebuilds. Equivalent to official dealer workshop manuals.

Diagrams Illustrations:

Detailed step-by-step diagrams and illustrations for clarity.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF for easy navigation.

Interactivity:

Zoom In/Out functionality.

Compatibility:

All Versions of Windows & Mac.

Additional Software:

Requires Adobe PDF Reader & WinZip for extraction/viewing.

Print Quality

Printability:

Designed to be printable, allowing users to create physical copies for workshop use.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder, DOHC

Displacement:

249 cc (Cubic Centimeters)

Bore X Stroke:

Details would be found within the manual, but typically around 72.0 mm x 61.1 mm for this era.

Cooling Method:

Liquid-cooled

Performance

Horsepower:

Estimated range of 35-40 HP, exact figures in manual.

Torque:

Details would be in the manual, critical for performance tuning.

Fuel System

Carburetor Type:

Keihin PJ (likely 37mm or similar) - precise model and jetting specs within the manual.

Fuel Type:

Unleaded gasoline (91 octane or higher recommended, check manual for specifics)

Lubrication System

Oil Type:

High-quality motorcycle-specific 4-stroke engine oil (viscosity like 10W-40 or 20W-50, check manual for exact spec).

Oil Capacity:

Specific capacity for engine oil, typically around 0.7 - 1.0 liters. Detailed in manual.

Ignition System

Ignition Type:

Digital CDI (Capacitor Discharge Ignition)

🔧 Transmission

Standard

Transmission Type:

Constant-mesh, 5-speed return

Clutch Type:

Wet, multi-disc

Features

Gear Ratios:

Specific gear ratios for each of the 5 speeds detailed within the manual, crucial for performance analysis.

Transmission Fluid:

Dedicated transmission oil or the same engine oil depending on design. Specific type and capacity are critical and found in the manual.

📐 Dimensions

Exterior

Length:

Refer to manual for exact dimensions; typically around 2180 mm.

Width:

Refer to manual for exact dimensions; typically around 800 mm.

Height:

Refer to manual for exact dimensions; typically around 1250 mm.

Weights

Dry Weight:

Approximately 96 kg (211.6 lbs) - exact specification in manual.

Wet Weight:

Not explicitly stated but will be higher than dry weight with fluids. Manual will provide operational weight.

🛡️ Safety Features

Ratings

Safety Standards:

Not applicable in the typical automotive sense. Focus is on rider safety through proper maintenance and design.

Active Features

Braking System:

Hydraulic disc brakes front and rear for strong stopping power. Specific caliper and rotor details in manual.

Passive Features

Frame Construction:

Aluminum perimeter frame for rigidity and rider control.

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is a pure performance motocross bike, no infotainment features.)

Driver Assistance

Rider Aids:

N/A (No electronic rider aids like ABS or traction control on this model.)

Connectivity

Diagnostic Tools:

The electrical diagrams and troubleshooting sections are the primary 'technology' relevant for diagnostics.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Details within the manual, typically every 10-15 hours of riding or as per specific conditions.

Air Filter Cleaning:

Frequent checks and cleaning recommended, especially in dusty conditions. Manual will specify frequency.

Spark Plug Inspection:

Regular inspection and replacement intervals specified in the manual.

Fluid Specifications

Coolant Type:

Proprietary Kawasaki coolant or equivalent. Manual will specify type and mixture ratio.

Brake Fluid Type:

DOT 4 or DOT 5.1 hydraulic brake fluid. Exact specification and bleeding procedures in manual.

Known Issues

Common Wear Items:

Clutch plates, piston rings, valve guides, wheel bearings, steering head bearings are common wear items on motocross bikes of this era. Manual provides wear limits and replacement procedures.

Carburetor Tuning:

Carburetor jetting and tuning can be sensitive to altitude and temperature; manual provides baseline settings and tuning guidance.

📚 Vehicle History

Brand Heritage

Kawasaki Offroad:

Kawasaki has a long and successful history in motocross and off-road racing with its KX line, dating back decades.

Model Evolution

Kx250F Development:

The KX250F model was a significant entry for Kawasaki in the competitive 250cc four-stroke motocross class, representing advancements in engine technology and chassis design for the era.

Production

Manufacturing Origin:

Typically manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Motocross Contributions:

The KX250F, in general, has historically been a competitive platform in motocross championships, implying strong performance and engineering for its time.