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Kia Carens 2004 Workshop Repair Service Manual

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Basic Information Identification Make: Kia Model: Carens Year: 2004 Codes Platform Code: FC Vin Code: K Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) Target Audience: Families, individuals seeking...
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UGS: 72403
Mots clés: 2004 Car Carens Cars Kia Misc
Kia Carens 2004 Workshop Repair Service Manual
Basic Information
Identification
Make: Kia
Model: Carens
Year: 2004
Codes
Platform Code: FC
Vin Code: K
Introduction
Market Position
Vehicle Segment: Compact MPV (Multi-Purpose Vehicle)
Target Audience: Families, individuals seeking versatile and practical transportation.
Competitive Analysis
Key Competitors: Ford Focus C-Max, Renault Scénic, Citroën Picasso, Opel/Vauxhall Zafira.
Key Features
Practicality: Spacious interior, flexible seating configurations, good cargo capacity.
Value Proposition: Affordable pricing and good feature set for its class.
Manual Details
Coverage Areas
Engine Coverage: All petrol and diesel engines
Transmission Coverage: Manual and Automatic Transmissions
Trim Level Coverage: All Trim Levels
Page Count
Estimated Page Count: 1000+
Manual Type
Type: Workshop Repair Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine mechanical, fuel system, cooling system, lubrication system, exhaust system, ignition system, emissions control.
Transmission Drivetrain: Manual transmission, automatic transmission, clutch, drive shafts, differentials, axles.
Suspension Steering: Front suspension, rear suspension, steering system, power steering, wheel alignment.
Brakes: Front brakes, rear brakes, ABS (Anti-lock Braking System), parking brake.
Electrical: Battery, charging system, starting system, lighting, instrumentation, power windows, locks, mirrors, audio system, HVAC controls.
Body Chassis: Body panels, doors, hood, trunk, bumpers, interior trim, glass, structural components, corrosion protection.
HVAC: Air conditioning system, heating system, ventilation, climate control.
Safety Restraints: Airbags, seat belts, SRS (Supplemental Restraint System).
Procedures Included
Maintenance Tasks: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Troubleshooting Diagnostics: Step-by-step diagnostic charts, common fault identification, error code interpretation, electrical circuit diagnostics.
Repair Procedures: Engine removal and installation, transmission overhaul, brake caliper replacement, suspension component repair, electrical component repair, bodywork repair.
Rebuild Procedures: Engine rebuild specifications, transmission overhaul procedures.
Component Disassembly Assembly: Detailed instructions for disassembling and reassembling all major vehicle components.
Technical Depth
Depth Level: Comprehensive, covering all aspects from basic maintenance to in-depth component overhaul and electrical system diagnostics.
Diagnostic Tools: References diagnostic procedures and potential use of specialized tools (though not necessarily included).
Manual Specifications
File Format
File Type: PDF
Searchability: Searchable text for quick information retrieval.
Print Quality
Print Readability: High-resolution images and clear text for easy reading and printing.
Binding Type
Binding: N/A (Digital PDF)
Paper Type
Paper Quality: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine 1 Variant: G4JP (2.0L DOHC Inline-4)
Engine 1 Displacement: 1998 cc (2.0 Liters)
Engine 1 Horsepower: 124 hp @ 6000 rpm
Engine 1 Torque: 136 lb-ft (185 Nm) @ 4500 rpm
Engine 1 Bore X Stroke: 82.0 mm x 93.5 mm
Engine 1 Compression Ratio: 9.8:1
Engine 1 Fuel Delivery: Multi-point Fuel Injection (MPI)
Engine 1 Ignition System: Electronic Ignition (Distributorless Ignition System - DIS for some markets)
Engine 1 Valve Train: DOHC, 16 valves
Engine 1 Emissions Control: Catalytic Converter, EGR (Exhaust Gas Recirculation)
Engine 2 Variant: DJ-3 (2.0L CRDi Diesel Inline-4)
Engine 2 Displacement: 1991 cc (2.0 Liters)
Engine 2 Horsepower: 112 hp @ 4000 rpm
Engine 2 Torque: 177 lb-ft (240 Nm) @ 1800-2200 rpm
Engine 2 Fuel System: Common Rail Direct Injection (CRDi)
Performance
0-60 Mph Approx Petrol: 10.5-11.5 seconds
Top Speed Approx Petrol: 180 km/h (112 mph)
Fuel System
Fuel Type Petrol: Unleaded Petrol (Gasoline)
Fuel Type Diesel: Diesel Fuel
Transmission
Standard
Transmission Type: 5-Speed Manual
Optional
Transmission Type: 4-Speed Automatic
Features
Automatic Transmission Features: Electronically controlled, adaptive shift logic.
Dimensions
Exterior
Length: 4450 mm (175.2 in)
Width: 1755 mm (69.1 in)
Height: 1650 mm (65.0 in)
Wheelbase: 2720 mm (107.1 in)
Front Track: 1500 mm (59.1 in)
Rear Track: 1505 mm (59.3 in)
Ground Clearance: 155 mm (6.1 in)
Weights
Curb Weight Approx Petrol Manual: 1510 kg (3329 lbs)
Gross Vehicle Weight Rating Gvwr Approx: 2150 kg (4740 lbs)
Towing Capacity Approx: 1200 kg (2646 lbs) (braked)
Cargo
Cargo Volume All Seats Up: Approx. 130 Liters (4.6 cu ft)
Cargo Volume Rear Seats Folded: Approx. 550 Liters (19.4 cu ft)
Cargo Volume Max: Approx. 1540 Liters (54.4 cu ft)
Safety Features
Ratings
Crash Test Ratings: N/A specific official ratings not widely published for this model year in all markets.
Active Features
ABS: Available on some trims, standard on higher trims.
Traction Control: Not commonly available for this model year.
Ebs Electronic Brake-Force Distribution: Often paired with ABS systems.
Passive Features
Airbags: Driver and front passenger airbags standard; side airbags optional on some models.
Seat Belts: 3-point seat belts with pretensioners for front occupants; 3-point seat belts for rear occupants.
Child Seat Anchors: ISOFIX/LATCH points in rear seats.
Technology Features
Infotainment
Audio System: Standard AM/FM/CD player with 4-6 speakers depending on trim level.
Navigation: Not typically available as factory option on this model year.
Driver Assistance
Cruise Control: Available on higher trim levels.
Connectivity
Auxiliary Input: Not typically available on factory head units for this model year.
Maintenance
Service Intervals
Oil Change Interval Petrol: Every 15,000 km (9,300 miles) or 12 months, whichever comes first.
Oil Change Interval Diesel: Every 10,000 km (6,200 miles) or 12 months, whichever comes first (under severe conditions, more frequent).
Air Filter Replacement: Every 30,000 km (18,600 miles) or 24 months.
Cabin Air Filter Replacement: Every 20,000 km (12,400 miles) or 12 months.
Spark Plug Replacement Petrol: Platinum tipped: Every 100,000 km (62,000 miles). Standard: Every 40,000 km (24,800 miles).
Timing Belt Replacement: Every 90,000 km (56,000 miles) or 6 years (whichever comes first) for petrol engines. Diesel uses a timing chain.
Fluid Specifications
Engine Oil Spec Petrol: API SJ or higher, SAE 5W-30 or 10W-30.
Engine Oil Spec Diesel: API CF or higher, SAE 5W-40 or 10W-40.
Coolant Spec: Ethylene Glycol based coolant, a 50/50 mix with distilled water. Approved coolant type: HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology).
Brake Fluid Spec: DOT 3 or DOT 4.
Transmission Fluid Manual: API GL-4, SAE 75W-90.
Transmission Fluid Automatic: SP III (Spectra Premium III) or equivalent ATF.
Power Steering Fluid Spec: ATF DEXRON III or equivalent.
Known Issues
Common Issue 1: Power window regulators can fail over time.
Common Issue 2: Early diesel models may experience glow plug issues in cold climates.
Common Issue 3: Clutch wear can be accelerated with heavy use.
Common Issue 4: Rear suspension components, particularly shock absorbers, may require replacement due to age and mileage.
Common Issue 5: HVAC blower motor resistors can fail, leading to loss of fan speed control.
Vehicle History
Brand Heritage
Manufacturer: Kia Motors Corporation, South Korea.
Model Evolution
Generation: First Generation (2000-2006)
Facelift: Minor styling updates were made in 2004 for the 2005 model year.
Production
Production Years: 2000-2006
Assembly Locations: Hwaseong, South Korea; also assembled in Malaysia (Naza Carens) and potentially other locations through CKD kits.
Awards & Recognition
Recognitions
Vehicle Awards: The Kia Carens generally received positive reviews for its practicality and value but did not garner significant specific awards for this model year.
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