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Jeep WRANGLER Service Repair Workshop Manual 2004 Onward

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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Model Generation: JK (2007-2018) Applicable Years: 2004 Onward Codes Vehicle Platform: JK 👋 Introduction Market Position Market Position: The Jeep Wrangler is...
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UGS: 279298
Mots clés: 2004 Car Cars Jeep Misc WRANGLER
Jeep WRANGLER Service Repair Workshop Manual 2004 Onward
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Wrangler
Model Generation:
JK (2007-2018)
Applicable Years:
2004 Onward
Codes
Vehicle Platform:
JK
👋 Introduction
Market Position
Market Position:
The Jeep Wrangler is a segment-defining icon, renowned for its off-road prowess, distinctive styling, and open-air driving experience. It caters to adventure-seekers and those who value rugged capability.
Competitive Analysis
Competitive Analysis:
While not a direct competitor in terms of pure on-road refinement, the Wrangler competes in the niche of capable off-road vehicles. Its primary competitors might include the Ford Bronco and potentially off-road-focused trims of other SUVs, though the Wrangler's dedicated following and heritage set it apart.
Key Features
Key Features:
Iconic seven-slot grille, removable doors and roof, solid front and rear axles (on most JK models), robust four-wheel-drive systems (Command-Trac, Rock-Trac), excellent off-road articulation and ground clearance.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service, repair, and diagnostic information
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, printable)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine performance diagnostics, computer control (PCM/ECM)
Transmission Systems:
Manual transmission, automatic transmission, transfer case, driveline components (U-joints, CV joints, axles)
Brakes Systems:
Front and rear brake systems (disc/drum), ABS, Traction Control, Electronic Stability Control (ESC)
Suspension Steering Systems:
Front and rear suspension (solid axles, control arms, coil springs, shocks), steering system (power steering, steering column, steering box/rack)
Electrical Systems:
12V battery system, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuses, relays, wiring diagrams
Body Chassis Systems:
Body construction, doors, hood, tailgate, interior trim, seats, bumpers, chassis frame, corrosion protection
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair
Safety Restraint Systems:
Airbags, seat belts, SRS system diagnosis
Infotainment Systems:
Audio system, navigation (if equipped), Uconnect system (if equipped)
Procedures Included
Maintenance Procedures:
Oil change, filter replacement, fluid checks and changes, tire rotation, spark plug replacement, belt inspection/replacement, brake pad/rotor replacement, battery service
Diagnostic Procedures:
Troubleshooting guides for common symptoms, OBD-II diagnostic trouble codes (DTCs) and their interpretations, diagnostic flowcharts
Repair Procedures:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, steering component replacement, electrical component repair/replacement, body panel repair
Installation Procedures:
Component installation and removal for major systems
Specifications Data:
Torque specifications, clearances, alignment data, component tolerances
Technical Depth
Technical Depth:
In-depth technical information suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to complete system overhauls and complex diagnostics.
📊 Manual Specifications
File Format
File Format:
Digital PDF with searchable text and high-resolution diagrams.
Print Quality
Print Quality:
Designed for clear printing with sharp text and legible diagrams.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options Jk:
3.6L Pentastar V6 (most common in JK generation), 3.8L V6 (early JK models)
Performance
3.6L Pentastar Horsepower:
285 hp @ 6400 rpm
3.6L Pentastar Torque:
260 lb-ft @ 4800 rpm
3.8L V6 Horsepower:
202 hp @ 5200 rpm
3.8L V6 Torque:
237 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Codes
Engine Codes 3.6L:
PENTASTAR
🔧 Transmission
Standard
Standard Transmission Jk:
6-Speed Manual Transmission (NSG 370)
Optional
Optional Transmission Jk:
5-Speed Automatic Transmission (W5A580/NAG1)
Features
Transfer Case Options:
Command-Trac NV241G (standard), Rock-Trac NV241OR (Rubicon models)
Fluid Specifications
Manual Transmission Fluid Spec:
MS-9224 (or equivalent GL-4 synthetic)
Automatic Transmission Fluid Spec:
ATF+4 (MS-9602)
📐 Dimensions
Exterior
Wheelbase 2 Door:
95.4 inches (2423 mm)
Wheelbase 4 Door Unlimited:
116.0 inches (2947 mm)
Ground Clearance Rubicon:
Approx. 10.5 inches (267 mm)
Weights
Curb Weight 2 Door Approx:
3,900 - 4,200 lbs (1769 - 1905 kg)
Curb Weight 4 Door Unlimited Approx:
4,200 - 4,700 lbs (1905 - 2132 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating 2 Door:
4 out of 5 stars (typically)
NHTSA Rollover Rating 4 Door:
3 out of 5 stars (typically)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC), Trailer Sway Control (TSC)
Passive Features
Passive Safety Features:
Front airbags, side curtain airbags (optional on some models), advanced front seat belt technology, tire pressure monitoring system (TPMS)
💡 Technology Features
Infotainment
Infotainment System Options:
Uconnect infotainment systems with touchscreens (various sizes depending on trim), SiriusXM satellite radio, optional navigation system.
Driver Assistance
Driver Assistance Features:
ParkView Rear Back-Up Camera, ParkSense Rear Park Assist System (optional).
Connectivity
Connectivity Options:
Bluetooth connectivity for phone and audio streaming, USB ports, auxiliary audio input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 - 10,000 miles (9,600 - 16,000 km) or 6-12 months, depending on driving conditions and oil type used (consult manual for specifics).
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.
Spark Plug Replacement Interval 3.6L:
Approx. 100,000 miles (160,000 km) with iridium-tipped plugs.
Cabin Air Filter Replacement Interval:
Every 10,000 - 20,000 miles (16,000 - 32,000 km) or annually.
Fluid Specifications
Engine Oil Spec 3.6L:
SAE 0W-20, API SN certified (MS-6395 compliant)
Engine Oil Capacity 3.6L:
6.0 quarts (5.7 liters)
Coolant Spec:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, HOAT formula, Pink (MS-9769 or equivalent)
Brake Fluid Spec:
DOT 3
Known Issues
Known Issues Common:
Water pump leaks (especially on 3.6L Pentastar), steering stabilizer issues, HVAC blend door actuator failures, differential leaks, exhaust manifold cracks (early 3.6L), transmission solenoid pack failures (automatic).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Jeep's lineage traces back to World War II Willys MB, establishing a legacy of rugged, go-anywhere capability that continues to define the brand.
Model Evolution
Wrangler Generations:
The Wrangler nameplate has been in production since 1986, evolving through the YJ, TJ, and JK generations. The JK generation, introduced in 2007, represented a significant modernization while retaining core Wrangler DNA.
Production
Jk Production Years:
2007-2018
Jk Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Awards Jeep Wrangler Jk:
Consistently recognized for off-road capability by various automotive publications. Specific awards may vary by model year and trim.
Ratings
Consumer Satisfaction Reputation:
Highly regarded by owners for its unique capabilities and customization potential, though ride comfort and on-road refinement are often cited as areas for improvement compared to other SUVs.
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