🏷️ Basic Information

Make:

Ski-Doo

Model Year:

2004

Product Type:

Snowmobile Repair Manual

Format:

Electronic Download (PDF)

👋 Introduction

Target Audience:

Ski-Doo snowmobile owners, DIY mechanics, independent repair shops

Manual Value Proposition:

Provides comprehensive technical data for a wide range of 2004 Ski-Doo models, enabling cost savings on repairs and maintenance

Instant Access:

Electronic download provides immediate access after purchase, eliminating shipping delays

Portability:

Accessible on various devices (computers, tablets, smartphones) for use in the field or workshop

Warranty:

Lifetime Replacement Warranty offered by the seller

Search Functionality:

PDF format allows for quick keyword searches to locate specific repair information

📋 Manual Details

Covered Models:

Elite Sport, GSX Limited (1+1 & 1UP), GSX Sport, Legend Fan, Legend GT Fan, Legend GT SE, Legend GT Sport, Legend SE, Legend Sport, MX Z Adrenaline, MX Z Fan, MX Z Renegade, MX Z Renegade X, MX Z Trail, MX Z X, Skandic LT, Skandic Sport, Skandic SUV, Skandic SWT, Skandic WT, Skandic WT LC, Summit Adrenaline, Summit Fan, Summit Highmark, Summit Highmark X, Summit Highmark Xtreme, Summit Sport, Summit X, Tundra

Engine Variants Covered:

380 Fan, 500 SS, 550 Fan, 600 HO (Carbureted & SDI), 700, 800 (HO & SDI), V-1000

Estimated Page Count:

Varies by specific model variant, comprehensive coverage expected to exceed 1000 pages in total

Type:

Service and Repair Manual

Language:

English

Digital Format:

PDF (Portable Document Format)

📖 Manual Coverage

Engine:

Engine repair, tuning, carburetor/fuel injection, cooling, lubrication

Drivetrain:

Transmission, drive chain, sprockets, clutch service, gearbox

Electrical:

Ignition system, lighting, battery, charging system, troubleshooting electrical faults

Chassis Suspension:

Front and rear suspension, steering system, shocks, skis, track system

Bodywork:

Body panel removal/installation, seat, handlebars, controls

Maintenance:

Routine maintenance, scheduled service, pre-ride checks, winterization, storage

Repair:

Component-level repair, engine rebuild, transmission overhaul, suspension repair

Troubleshooting:

Diagnostic procedures, identifying common problems, fault finding

Tune Up:

Engine tune-up specifications, adjustments, spark plug selection

Depth:

Comprehensive, covering basic maintenance to advanced diagnostics and complete mechanical overhauls

📊 Manual Specifications

Digital File Type:

PDF

Searchability:

Likely text-searchable (depending on original scan quality)

Printable:

Yes, designed for printing specific sections or the entire manual

Digital Binding:

N/A (Electronic Download)

Digital Paper Equivalent:

N/A (Electronic Download)

⚙️ Engine Specifications

Engine Types:

Rotax 2-stroke engines (e.g., 380 Fan, 500 SS, 550 Fan, 600 HO, 700, 800 HO), Rotax 4-stroke engines (e.g., V-1000)

Hp Range:

Estimated 50 HP to 150+ HP depending on engine displacement and configuration

Fuel Delivery:

Carbureted (e.g., Mikuni) and Electronic Fuel Injection (EFI) with Direct Injection (DI) for SDI models

Cooling Method:

Fan-cooled and Liquid-cooled

Ignition System:

CDI (Capacitor Discharge Ignition)

🔧 Transmission

Type:

CVT (Continuously Variable Transmission) - Bombardier Formula / TRA system

Features:

Some models may feature RER (Reverse)

Clutch System:

Primary and Secondary clutch assembly, with detailed service and calibration information

📐 Dimensions

Chassis Platform:

REV platform introduced for many models in 2003/2004, various track lengths and widths

Dry Weight Range:

Approx. 400-600 lbs (180-270 kg), highly model-dependent

🛡️ Safety Features

General Safety:

Snowmobiles are recreational vehicles and require adherence to safety guidelines. Manual covers safe operation and maintenance practices.

Braking System:

Hydraulic disc brake system with details on pad replacement and fluid service

Lighting:

Headlights, taillights, brake lights, with electrical troubleshooting

💡 Technology Features

Dashboard Features:

Digital/analog gauges for speed, RPM, fuel level, coolant temperature. Diagnostic indicator lights.

Efi Systems:

For SDI models, the manual will cover EFI system diagnostics, sensor locations, and basic adjustments.

Diagnostic Tools:

Information on using diagnostic tools (if applicable for the year) and interpreting fault codes.

🔧 Maintenance

Routine Maintenance:

Detailed schedules for checking belts, chaincase oil, spark plugs, track tension, lubrication points, coolant levels, and air filters.

Engine Oil:

Specific Ski-Doo 2-stroke synthetic blend oil (e.g., XPS 2T Synthetic) or specified mineral oil, and 4-stroke engine oil (e.g., XPS 4T Synthetic) for applicable models. Manual will list exact grades and oil injection ratios.

Coolant:

Proprietary antifreeze/coolant mixture (e.g., Ski-Doo Yellow or Pink) with specific dilution ratios and freeze protection levels.

Chaincase Oil:

Specific chaincase lubricant (e.g., Ski-Doo SynPower 75W-90 or equivalent GL-4/GL-5 gear oil).

Brake Fluid:

DOT 4 Hydraulic Brake Fluid.

Common Problems:

Manual would detail troubleshooting for common issues like clutch wear, suspension alignment, overheating (especially fan-cooled models under extreme conditions), drive belt failure, and electrical gremlins.

Parts Catalog Integration:

While primarily a repair manual, it will contain part numbers for common service items like spark plugs, filters, belts, and gaskets.

📚 Vehicle History

Manufacturer:

Bombardier Recreational Products (BRP)

Platform Introduction:

2004 marked a significant year with the continued rollout and refinement of the REV platform, known for its rider-forward ergonomics and improved handling.

Manufacturing Origin:

Primarily Canada and Mexico for BRP products during this era.

🏆 Awards & Recognition

Rev Platform Reception:

The 2004 model year, particularly with the REV platform, received positive reviews for its ergonomic design and improved handling compared to previous generations.