🏷️ Basic Information

Make:

Ford

Model:

500

Generation:

First Generation

Production Years Covered:

2005, 2006, 2007

Platform Code:

Ford CD3 Platform

👋 Introduction

Vehicle Segment:

Full-size Sedan (later redefined as Mid-size Sedan with platform sharing)

Target Audience:

Family-oriented consumers seeking comfort, space, and a smooth ride.

Key Competitors:

Buick LaCrosse, Toyota Avalon, Chrysler 300, Dodge Charger.

Unique Selling Points:

Spacious interior, comfortable ride, available AWD, robust platform derived from Volvo S80.

Manual Value Proposition:

Enables DIY owners and professional technicians to perform all aspects of service, repair, and maintenance, saving time and money.

📋 Manual Details

Manual Scope:

Comprehensive Service, Repair, Maintenance, and Diagnostics

Specific Models Covered:

Ford 500 (all trim levels)

Estimated Page Count:

Varies (typically 2000+ pages for full service manuals, exact size up to 5GB)

Manual Classification:

Factory Service Manual / Workshop Manual / Repair Guide

Primary Language:

English

Delivery Format:

Digital Download (PDF, potentially zipped/RAR)

📖 Manual Coverage

Powertrain:

Engine overhaul/rebuilding, engine performance, timing belt replacement, engine component breakdowns, firing orders, engine torque specifications, transmission information (automatic transmission focus), serpentine belt routings.

Chassis And Suspension:

Front end procedures and specifications, suspension, U-joint and CV-joint service procedures, brakes, steering, wheels, tires.

Electrical And Diagnostics:

Wiring diagrams, computer diagnostic codes, trouble codes, troubleshooting and diagnostics, electrical system repairs.

Body And Comfort:

Sunroof, air conditioning service and capacities, interior and exterior components, bodywork repairs.

Maintenance And Tune Up:

Factory maintenance schedules and charts, preventative maintenance procedures, fluid capacities, lubrication, filter replacements.

Repair And Rebuilding:

Detailed step-by-step repair procedures for all major vehicle systems, engine rebuilding, transmission service, brake component replacement, suspension component installation.

Diagnostics And Troubleshooting:

Trouble code diagnosis, symptom-based troubleshooting guides, electrical diagnostic procedures, drivability concerns.

Diagnostic Level:

Advanced diagnostics and troubleshooting for all major systems, including electronic control modules.

Repair Scope:

Comprehensive repair and rebuilding of all mechanical, electrical, and body components.

Illustrations And Diagrams:

Hundreds of illustrations, exploded views, wiring diagrams, and routing diagrams to aid comprehension.

📊 Manual Specifications

File Extension:

PDF

Compatibility:

Windows, Linux, Mac OS

Compression Format:

ZIP or RAR (requires WinZip/WinRAR to uncompress)

Printability:

Printable on any computer and printer

Image Resolution:

High quality, zoomable illustrations

Binding Method:

Not Applicable (Digital Download)

Paper Quality:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Engine Code:

AX4N / 4F50N (for AWD models)

Engine Type:

3.0L Duratec 30 V6

Displacement:

2976 cc (181.6 cu in)

Bore X Stroke:

89.0 mm x 79.5 mm (3.50 in x 3.13 in)

Compression Ratio:

9.7:1

Valve Configuration:

DOHC, 4 valves per cylinder

Horsepower:

203 hp @ 6000 rpm

Torque:

207 lb-ft @ 4000 rpm

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded gasoline, 87 octane minimum

🔧 Transmission

Transmission Type:

Continuously Variable Transmission (CVT) - specifically the CFT30

Transmission Type Optional:

6-speed Automatic Transmission (for AWD models, 4F50N)

Cvts Features:

Smooth power delivery, optimized fuel efficiency, manual shift mode (select trims).

AWD Transmission Features:

All-Wheel Drive capability, planetary gearset for torque transfer.

📐 Dimensions

Length:

199.9 inches (5077 mm)

Width:

73.7 inches (1872 mm)

Height:

58.1 inches (1476 mm)

Wheelbase:

112.7 inches (2863 mm)

Front Track:

62.2 inches (1580 mm)

Rear Track:

61.6 inches (1565 mm)

Front Headroom:

39.9 inches (1013 mm)

Rear Headroom:

39.0 inches (991 mm)

Front Legroom:

41.7 inches (1059 mm)

Rear Legroom:

37.4 inches (950 mm)

Passenger Volume:

107.5 cu ft (3044 L)

Trunk Volume:

17.2 cu ft (487 L)

Curb Weight FWD:

3577 lbs (1623 kg)

Curb Weight AWD:

3726 lbs (1690 kg)

Gross Vehicle Weight Rating Gvwr:

4800-4950 lbs (2177-2245 kg)

🛡️ Safety Features

NHTSA Front Crash Test Driver:

5 Stars

NHTSA Front Crash Test Passenger:

5 Stars

NHTSA Side Impact Front Seat:

5 Stars

NHTSA Side Impact Rear Seat:

5 Stars

IIHS Frontal Offset Score:

Good

IIHS Side Impact Score:

Good

ABS:

Standard (4-wheel disc brakes)

Traction Control:

Standard

Electronic Stability Control:

Optional (AdvanceTrac)

Airbags Front:

Standard dual-stage front airbags

Airbags Side:

Optional front side-impact airbags

Airbags Side Curtain:

Optional side-curtain airbags for front and rear occupants

Seatbelts:

3-point front and rear seatbelts with pretensioners and load limiters.

💡 Technology Features

Audio System:

Available AM/FM stereo with CD player, MP3 capability, and optional premium audio system (e.g., Audiophile).

Navigation System:

Optional factory-installed navigation system.

Cruise Control:

Standard cruise control.

Parking Sensors:

Optional rear parking sensors.

Auxiliary Input:

Optional auxiliary audio input jack.

Keyless Entry:

Standard keyless entry system.

🔧 Maintenance

Oil Change Interval:

Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions. Refer to manual for specifics.

Engine Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Every 100,000 miles (160,000 km) with iridium-tipped spark plugs (Duratec 30).

Transmission Fluid Change:

CVT: Consult manual; typically fluid flush/filter change at 60,000-100,000 miles. Automatic (AWD): Every 50,000-70,000 miles.

Engine Oil Type:

SAE 5W-20, meeting Ford specification WSS-M2C153-H (check manual for exact requirement).

Engine Oil Capacity:

5.5 US quarts (5.2 L) with filter change.

Coolant Type:

Ford Premium Engine Coolant (Green), meeting Ford specification WSS-M97B44-D.

Coolant Capacity:

10.4 US quarts (9.8 L).

Brake Fluid Type:

DOT 3.

Power Steering Fluid Type:

Mercon V Automatic Transmission Fluid, meeting Ford specification WSS-M2C202-B4.

Cvt Fluid Type:

Motorcraft MERCON® LV Automatic Transmission Fluid (or equivalent)

Cvt Reliability:

Some CVT models experienced premature failure or drivability issues, often related to fluid maintenance or internal component wear.

Engine Mounts:

Premature wear or failure of engine mounts can lead to excessive vibration and noise.

Suspension Components:

Wear in suspension components such as control arm bushings, tie rod ends, and struts can lead to premature tire wear and handling issues.

Power Window Motors:

Failure of power window motors and regulators has been reported.

📚 Vehicle History

Ford Heritage Note:

Ford has a long history of producing large, comfortable sedans, often aimed at family transport and American tastes.

Introduction Year:

2005 (for the 2005 model year)

Platform Origin:

Based on the Ford CD3 platform, shared with Volvo S80 and Mazda 6.

Styling And Design:

Designed to evoke a sense of luxury and solidity, with a distinctive upright grille and substantial presence.

Discontinuation And Replacement:

Discontinued after 2007, replaced by the Ford Taurus (reintroduction of the Taurus nameplate).

Assembly Location:

Oakville Assembly Plant, Ontario, Canada.

🏆 Awards & Recognition

Safety Awards:

Consistently received high safety ratings from NHTSA and IIHS, achieving 'Top Safety Pick' designations in some years.

Segment Positioning Awards:

Often praised for its spaciousness and comfortable ride, positioning it as a strong contender in the full-size sedan segment.