Engine Mechanical:
Engine construction, disassembly, assembly, diagnostics, repair of all internal components, cooling system, lubrication system, fuel delivery system.
Engine Electrical:
Ignition system, starting and charging systems, engine control module (ECM) diagnostics, sensor testing, wiring diagrams.
Transmission:
Automatic transmission (AX4N/4F50N) service, repair, disassembly, assembly, diagnostics, fluid specifications.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including CV joints, driveshafts, differential service.
Suspension:
Front and rear suspension components, steering system, wheel alignment procedures, shock absorber and strut replacement.
Brakes:
Hydraulic brake system, disc brake service (pads, rotors), drum brake service (if applicable), Anti-lock Braking System (ABS) diagnostics and repair, parking brake.
Steering:
Power steering system, steering gear/rack and pinion service, steering column components.
Electrical Chassis:
Lighting systems, power windows, power locks, mirrors, wipers, horn, dashboard instrumentation, body control module (BCM).
HVAC:
Heating, ventilation, and air conditioning system service, refrigerant handling, component replacement, diagnostics.
Body Exterior:
Body panel removal and installation, door mechanisms, glass replacement, exterior trim, bumpers.
Body Interior:
Interior trim panel removal and installation, seats, upholstery, headliner, dashboard assembly.
Safety Systems:
Airbag system diagnostics and service, seatbelt mechanisms.
Diagnostics:
On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool usage, troubleshooting charts.
Maintenance:
Routine maintenance, fluid changes, filter replacements, spark plug replacement, belt replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting.
Repair:
Step-by-step repair instructions for all major components and systems.
Removal Installation:
Detailed procedures for removing and installing virtually every component on the vehicle.
Disassembly Assembly:
Comprehensive breakdown and reassembly instructions for components.
Adjustments:
Calibration and adjustment procedures for various systems (e.g., parking brake, clutch, headlights).
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications.
PDF Quality:
High-resolution, ensuring clear text and images for readability and printing.
Printable:
Yes, all pages are printable for workshop use.
Binding:
Not Applicable (Digital PDF)
Paper Type:
Not Applicable (Digital PDF)
Operating Systems:
Compatible with Windows, macOS, and Linux operating systems.
Software Requirement:
Adobe Reader (or compatible PDF viewer).
NHTSA Front Impact:
5-star (driver and passenger) for 2005 model year.
NHTSA Side Impact:
5-star (front and rear passengers) for 2005 model year.
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Standard Traction Control System (TCS).
Airbags:
Front dual-stage airbags, front side-impact airbags, available curtain airbags (depending on trim).
Seatbelts:
3-point seatbelts with pretensioners and load limiters.
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions).
Engine Coolant Flush:
Refer to manual for specific mileage/time interval, typically every 30,000-50,000 miles or 2-3 years.
Transmission Fluid Change:
Refer to manual for specific mileage/time interval, typically every 50,000-100,000 miles. Crucial for longevity.
Engine Oil Type:
SAE 5W-20 (check owner's manual for specific recommendations and API service rating).
Engine Oil Capacity:
Approx. 6.0 quarts (with filter change).
Coolant Type:
Ford Premium Engine Coolant (Green or Gold, depending on original fill).
Common Problems:
CV axle wear, transmission solenoid issues, potential for engine oil leaks from valve covers, rear trailing arm bushings, HVAC blower motor resistor failure.
