Target Audience:
Owners, mechanics, and enthusiasts of the Gilera Nexus 500 (2005-2006 models)
Delivery Method:
Instant download link via email after purchase
Support:
Lifetime Protection Policy (replacement if lost or damaged)
Benefit:
Empowers users to perform repairs, maintenance, and diagnostics efficiently and accurately, saving time and money on dealership visits.
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Estimated Page Count:
Estimated 300-500 pages (typical for comprehensive service manuals, exact count not provided)
Type:
Workshop Manual / Service Repair Manual
Digital Format:
PDF Download
Engine Systems:
Engine Removal and Installation, Engine Specifications, Lubrication and Cooling System, Fuel System (including EFI diagnostics), Intake & Exhaust
Drivetrain Systems:
Transmission, Drive Chain & Sprockets
Chassis Systems:
Steering System, Shocks (Suspension), Brakes, Wheels and Tires
Electrical Systems:
Electrical System (wiring diagrams, component testing, ignition, lighting)
Bodywork And Frame:
Body Work, Frame Inspection and Repair
Routine Maintenance:
Lubrication, Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Service, Coolant Checks
Disassembly Assembly:
Detailed step-by-step procedures for component removal and installation, including major sub-assemblies
Troubleshooting:
Advanced Troubleshooting guides for common and complex issues, diagnostic flowcharts
Engine Rebuild:
Major engine repair and rebuild procedures, including piston, ring, valve, and cylinder head service
Electrical Diagnostics:
Component testing, wiring harness inspection, diagnostic codes interpretation
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts
Data Accuracy:
OEM Specifications (torque values, clearances, tolerances, fluid capacities, pressure charts)
Illustrations:
Exploded diagrams, charts, and photos for visual guidance
Compatibility:
All Windows & Mac versions, smartphones, iPads, tablets
Binding Type:
Digital Download (no physical binding)
Paper Type:
N/A (Digital PDF)
Software Requirement:
Adobe PDF Reader (free download available)
Engine Type:
Single-cylinder, four-stroke, liquid-cooled (likely Piaggio Master engine)
Displacement:
Approx. 492 cc (exact figure may be detailed in manual)
Bore X Stroke:
Specifics available in manual
Horsepower:
Estimated 34-38 HP (specific figures in manual)
Torque:
Estimated 43-46 Nm (specific figures in manual)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Emission Standard:
Euro 3
Valve Train:
SOHC, 4 valves (typical for Piaggio Master)
Cooling System:
Liquid-cooled, Radiator, Fan
Length:
Specifics available in manual
Width:
Specifics available in manual
Height:
Specifics available in manual
Dry Weight:
Approx. 198 kg (specifics in manual)
Gross Vehicle Weight Rating:
Specifics available in manual
Brakes Front:
Dual Disc Brakes (specific diameters in manual)
Brakes Rear:
Single Disc Brake (specific diameter in manual)
ABS:
Available as optional equipment on some models, details in manual
Lighting:
Halogen Headlight, LED Taillight (specific bulb types in manual)
Dashboard:
Analog/Digital combination instrument cluster with features like speedometer, tachometer, fuel gauge, odometer, trip meter, clock, and warning lights. Specifics detailed in manual.
ABS:
Optional ABS system; troubleshooting and maintenance for ABS components covered if equipped.
Oil Change Interval:
Refer to manual (typically 5,000-10,000 km or annually)
Spark Plug Replacement:
Refer to manual (specific intervals for replacement and checking)
Belt Check Replacement:
Refer to manual for inspection intervals and replacement recommendations for the CVT belt.
Engine Oil Type:
Specific viscosity and API/JASO rating (e.g., SAE 10W-40, API SG/SH or higher, JASO MA) detailed in manual.
Engine Oil Capacity:
Specific capacity for oil change and with filter replacement provided in manual.
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture, specific type and ratio in manual.
Brake Fluid Type:
DOT 4 recommended, specific type and change interval in manual.
Common Problems:
While not explicitly stated, common maxi-scooter issues can include CVT belt wear, occasional electrical gremlins, and fuel injection system maintenance. The manual will detail troubleshooting for these.
Manufacturer:
Gilera is an Italian motorcycle manufacturer with a long history dating back to 1909, known for performance-oriented scooters and motorcycles. It is now part of the Piaggio Group.
Model Lineage:
The Nexus 500 represented a move towards larger displacement, more powerful maxi-scooters for Gilera, blending sportbike-like handling with urban practicality.
Manufacturing Location:
Likely Italy (as part of Piaggio Group)
