Target Audience:
Families, commercial users, DIY mechanics
Key Competitors Era:
Honda Odyssey, Toyota Sienna, Ford Freestar/Windstar, Chevrolet Venture/Uplander
Vehicle Strengths:
Spacious interior, flexible seating, available all-wheel drive (AWD), Stow 'n Go seating (introduced in later models of this generation, but predecessor featured similar versatility)
Manual Value Proposition:
Provides comprehensive DIY repair and maintenance guidance, saving on dealership costs and enabling informed decision-making.
Years Covered:
2005, 2006, 2007
Region Applicability:
North America (primarily US, Canada, Mexico)
Estimated Page Count:
Approximately 1500-2000 pages (typical for comprehensive service manuals of this era)
Type:
Service and Repair Workshop Manual
Format:
Digital (PDF) - likely searchable and printable
Powertrain:
Engine mechanical, engine performance, fuel system, exhaust system, cooling system, lubrication system
Transmission Drivetrain:
Automatic transmission (41TE/42LE), manual transmission (if applicable to specific trims), driveline components, axles, driveshafts
Chassis Suspension:
Front suspension, rear suspension, steering system, braking system (ABS, rear drum/disc)
Electrical Electronics:
Body control module (BCM), Powertrain Control Module (PCM), ignition system, lighting, instruments, comfort and convenience systems, power accessories, charging system, starting system
Body Exterior:
Body panels, doors, windows, sunroof, exterior trim, bumpers, hood, liftgate
Body Interior:
Seats, interior trim panels, dashboard, HVAC system (heating, ventilation, air conditioning), audio system, airbags
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Repair Overhaul:
Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical component diagnosis and repair
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical schematic interpretation, component testing
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters
Depth:
Comprehensive: Covers routine maintenance to major component overhaul and advanced diagnostics.
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable (if digitally created from source material)
Print Readability:
High (designed for clear printing of text and diagrams)
Binding:
N/A (digital format, but originally printed manuals would be bound)
Paper Quality:
N/A (digital format, but original manuals used durable paper)
Engine Code Common:
EGA (3.3L V6 OHV)
Valvetrain:
Overhead Valve (OHV), 12 valves (2 valves per cylinder)
Horsepower Hp Approx:
180 - 185 hp
Torque Lb Ft Approx:
205 - 210 lb-ft
Fuel Type:
Unleaded gasoline
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Optional Engine 2:
EDZ (3.8L V6 OHV) - less common in this specific timeframe for Caravan, more for Grand Caravan, but possible
Displacement Liters Optional:
3.8
Type:
4-speed Automatic Transaxle
Model Code Common:
41TE (FWD), 42LE (AWD)
Type:
All-Wheel Drive (AWD)
Overdrive Gears:
Yes, 4 forward gears with overdrive
Transmission Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602)
Transmission Fluid Capacity Quarts:
Approx. 4.5 quarts (dry fill)
Wheelbase Inches:
Approx. 113.3 inches
Length Inches Approx:
189.4 inches
Width Inches Approx:
72.0 inches
Height Inches Approx:
67.8 inches
Cargo Volume Behind 3Rd Row Cu Ft:
Approx. 25.0 - 30.0 cu ft (depending on configuration)
Cargo Volume Max Cu Ft:
Approx. 140.0 - 150.0 cu ft (with rear seats removed)
Curb Weight Lbs Approx:
4000 - 4300 lbs (depending on configuration)
Towing Capacity Lbs Approx:
Up to 3800 lbs (with optional towing package)
NHTSA Front Impact Driver Stars:
4 Stars (for 2005-2007 models in frontal crash tests)
NHTSA Front Impact Passenger Stars:
5 Stars (for 2005-2007 models in frontal crash tests)
NHTSA Side Impact Front Seat Stars:
4 Stars
NHTSA Side Impact Rear Seat Stars:
4 Stars
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional (often bundled with AWD or higher trims)
Airbags:
Standard front airbags; optional side curtain airbags (later in the generation)
Seat Belts:
Height-adjustable front seat belts, all seating positions equipped with three-point seat belts
Audio Systems:
AM/FM stereo with CD player, optional cassette player, premium speaker systems available.
Rear Seat Entertainment:
Optional rear-seat entertainment systems (RSE) with DVD players were available on higher trims.
Cruise Control:
Standard cruise control.
Parking Assist:
Rear parking assist sensors were an available option.
Auxiliary Input:
Typically not standard; aftermarket solutions often needed for audio input.
Oil Change Miles Typical:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type (consult manual for specific recommendations).
Tire Rotation Miles:
Every 6,000-8,000 miles
Transmission Fluid Change Miles:
Every 30,000-60,000 miles, depending on driving conditions (crucial for ATF+4).
Coolant Flush Miles:
Every 30,000-60,000 miles or 2-4 years.
Engine Oil Type:
SAE 5W-30 (API certified)
Engine Oil Capacity Quarts:
Approx. 4.5 - 5.0 quarts (depending on engine)
Coolant Type:
Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, HOAT (MS-9769)
Power Steering Fluid Type:
ATF+4 or Mopar Power Steering Fluid (MS-5901)
Common Problems Powertrain:
Torque converter shudder in automatic transmissions, occasional EGR valve issues on older engines, potential coolant leaks from plastic components.
Common Problems Electrical:
Power window motor failures, HVAC blower motor resistor issues, intermittent electronic module failures (e.g., TIPM - Totally Integrated Power Module).
Common Problems Chassis:
Worn sway bar links and bushings, rear axle bearing noise, front suspension component wear (ball joints, tie rods).
Common Problems Body:
Liftgate strut failure, sliding door mechanism issues, rust in common minivan areas (wheel wells, rocker panels).
Chrysler Legacy:
Chrysler has a long history of innovation in the automotive industry, particularly known for its advancements in minivan technology.
Minivan Pioneer:
Chrysler is credited with pioneering the modern minivan segment with the original Dodge Caravan and Plymouth Voyager in the 1980s. The Caravan nameplate continued this legacy.
Generation Timeline:
This 2005-2007 period represents the latter part of the fourth generation (RS) minivan platform, which saw significant updates and refinements over its lifespan (1996-2007).
Manufacturing Location:
Windsor, Ontario, Canada (primarily for North American market)
Production Years Generation:
1996-2007
