Positioning:
Essential DIY and professional service resource for the Chrysler/Dodge minivan platform of the mid-2000s.
Advantage:
Identical content to physical dealership manuals, providing a cost-effective and immediately accessible alternative.
Feature 1:
Instant download for immediate access.
Feature 2:
Comprehensive coverage across multiple related models.
Feature 3:
Detailed step-by-step instructions with visual aids.
Feature 4:
Extensive troubleshooting section.
Engine:
Complete overhaul, diagnostics, timing, lubrication, cooling, fuel delivery, emissions control
Transmission:
Automatic Transmission servicing, diagnostics, and repair
Brakes:
Hydraulic system, ABS, parking brake, disc/drum components
Electrical System:
All wiring diagrams, fuses, relays, lighting, power accessories, starting and charging systems
Chassis:
Frame, body mounting, structural components
Suspension:
Front and rear suspension components, alignment, steering linkage
Steering:
Power steering system, steering column, wheel alignment
Heating And Cooling:
HVAC system, climate control, refrigerant, heater core, A/C compressor
Fuel Systems:
Fuel tank, pump, lines, injectors, evaporative emissions
Lubrication System:
Oil pump, filter, oil passages, oil capacity
Wheels And Tires:
Tire pressure, rotation, wheel balancing, bolt patterns
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides
Repair:
Step-by-step instructions for disassembly, component replacement, and reassembly of all major systems
Overhaul:
Engine and transmission overhaul procedures
Depth:
Comprehensive: Covers everything from basic fluid checks to complete engine rebuilds and complex electrical diagnostics
Visual Aids:
Includes numerous pictures, illustrations, and detailed diagrams
Diagnostic Tools:
Mentions necessary diagnostic tools and procedures, though specific scan tool PIDs/codes may require additional resources.
Engine 1:
2.4L I4 (4-cylinder) DOHC 16-Valve (MPI)
Engine 2:
3.3L V6 OHV Flex Fuel
Engine 3:
3.8L V6 Gasoline (SMPI)
Engine 4:
3.3L V6 OHV Gasoline
Engine 5:
2.8L I4 Turbo Diesel
Engine 6:
2.5L I4 16-Valve Turbo Diesel
Horsepower Range:
Approx. 150 HP (2.4L I4) to 205 HP (3.8L V6)
Torque Range:
Approx. 165 lb-ft (2.4L I4) to 235 lb-ft (3.8L V6)
Injection Type:
Multi-point Fuel Injection (MPI) / Sequential Multi-point Fuel Injection (SMPI) for gasoline engines; Common Rail Diesel Injection (CRDI) for diesel variants.
Transmission Type:
4-speed Automatic Transaxle (41TE, 42LE variations)
Optional Transmissions:
N/A for this generation, predominantly automatic
Transmission Features:
Electronically controlled, designed for minivan applications; manual describes diagnostics and repair for various internal components and valve body issues.
NHTSA Front Impact:
5-Star (for driver and passenger) in 2005-2007 models.
NHTSA Side Impact:
5-Star (for front and rear passengers) in 2005-2007 models.
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Safety:
Anti-lock Braking System (ABS), Traction Control (TCS), Electronic Stability Control (ESC) available on some trims/options.
Passive Safety:
Front airbags, available front and rear side curtain airbags, crumple zones, energy-absorbing steering column.
Infotainment System:
Optional DVD Entertainment System, AM/FM/CD/MP3 audio systems, Sirius satellite radio.
Driver Assistance Features:
Rear parking assist (ParkSense) available on some models.
Connectivity Features:
Optional Uconnect hands-free communication system (depending on trim and option packages).
Oil Change Interval:
Typically 3,000-7,500 miles (4,800-12,000 km) or every 6-12 months, depending on oil type and driving conditions. Consult manual for specific recommendations.
Transmission Fluid Interval:
Recommended inspection every 30,000 miles (48,000 km), fluid and filter change typically around 60,000-100,000 miles (96,000-160,000 km) or as per severe service schedule. Refer to manual.
Spark Plug Interval:
Varies by engine; typically 60,000-100,000 miles (96,000-160,000 km) for modern iridium/platinum plugs. Consult manual.
Engine Oil Specification:
SAE 5W-20 or SAE 5W-30 API Certified (check owner's manual/oil cap for exact spec based on engine and temperature).
Transmission Fluid Specification:
ATF+4 (Mopar Automatic Transmission Fluid Type 9602).
Coolant Specification:
Chrysler OAT (Organic Additive Technology) Coolant - typically Mopar OAT or equivalent HOAT coolant, usually pink or orange.
Common Issue 1:
Transmission issues (torque converter shudder, solenoid failures) are relatively common on higher mileage examples.
Common Issue 2:
Power door lock actuators and sliding door mechanisms can be prone to failure.
Common Issue 3:
Climate control blend door actuators can fail, leading to incorrect air temperature.
Common Issue 4:
Some models experienced oil cooler line leaks or failures.
Brand Focus:
Chrysler has a long history of producing family-oriented vehicles, particularly minivans, establishing the segment in the 1980s.
Generation Context:
This 2005-2007 period represents the third generation (NS) of the Chrysler minivan platform, a significant redesign featuring updated styling, interior, and powertrain options.
Manufacturing Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA (specific plant may vary by year/model).
