Positioning:
The definitive repair manual for the 2005-2007 Dodge Caravan platform
Uniqueness:
Factory-identical content, not a generic manual
Delivery:
Instant download for immediate access
Value Proposition:
The only manual needed for servicing and repairing these vehicles
Coverage Scope:
Comprehensive maintenance, troubleshooting, and repair
Model Variants:
Covers both short-wheelbase (Caravan) and long-wheelbase (Grand Caravan) models, as well as rebadged Chrysler variants.
Engine Variants:
All listed gasoline and diesel engine variants.
Type:
Factory Repair Manual
Engine Service:
Full engine overhaul, diagnosis, and repair
Transmission Service:
Repair and maintenance for automatic transmissions
Brake System Service:
Diagnosis, repair, and maintenance of braking components
Suspension Steering:
Service and repair of suspension and steering systems
Electrical System:
Complete electrical system diagnosis, including wiring diagrams
Heating Cooling:
HVAC system service and repair
Fuel System:
Diagnosis and repair of fuel delivery and injection systems
Lubrication System:
Engine lubrication system maintenance and repair
Chassis Body:
Bodywork, chassis components, and servicing information
Wheels Tires:
Wheel and tire service and specifications
Ignition System:
Detailed coverage of spark plugs, coils, ignition timing, and related diagnostics.
Starter Clutch:
Procedures for starter motor inspection, replacement, and clutch system service where applicable.
Steering:
Power steering system diagnosis, pump and rack service.
Wiring Diagram:
Comprehensive wiring schematics for all electrical circuits.
Maintenance Procedures:
Periodic maintenance schedules and procedures
Troubleshooting:
In-depth troubleshooting guides for common and complex issues
Disassembly Reassembly:
Complete vehicle disassembly and reassembly instructions
Engine Overhaul:
Detailed steps for engine rebuilding and major repairs
Ignition System Service:
Ignition system diagnostics and repair
Starter Clutch:
Service information for starter and clutch systems
Depth:
Factory-level diagnostic and repair procedures
Visual Aids:
Includes all necessary pictures, illustrations, and diagrams
Instruction Clarity:
Step-by-step repair instructions designed for ease of use
Diagnostic Tools:
Includes information that would require common automotive diagnostic tools like multimeters, scan tools, and specialized gauges.
Compatibility:
Viewable on any standard computer without special software
Quality:
High-resolution, professionally formatted digital document
Binding:
Not Applicable (Digital Download)
Paper Type:
Not Applicable (Digital Download)
Engine Options:
2.4L I4 (16-Valve DOHC MPI), 3.3L V6 OHV Flex Fuel, 3.8L V6 (SMPI), 3.3L V6 OHV Gasoline, 2.8L I4 Turbo Diesel, 2.5L I4 Turbo Diesel
Horsepower Range:
Varies by engine; typically from ~150 hp to ~215 hp
Torque Range:
Varies by engine; typically from ~165 lb-ft to ~245 lb-ft
Fuel Delivery:
Multi-Point Fuel Injection (MPI) and Sequential Multi-Point Fuel Injection (SMPI)
Flex Fuel Capability:
Available on 3.3L V6 engine (supports gasoline and E85)
NHTSA Front Impact:
Generally received 4-5 stars for front driver/passenger in NHTSA testing for this generation.
IIHS Side Impact:
Good ratings for side impacts were common for this model.
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional or standard depending on trim and year (Traction Control System - TCS)
Stability Control:
Electronic Stability Program (ESP) became more common on later models of this generation.
Airbags:
Front airbags, available side-impact airbags
Audio System:
Available AM/FM stereo with CD player, premium audio systems with multiple speakers, and optional SiriusXM satellite radio.
Rear Entertainment:
Optional rear-seat entertainment system with DVD player and screens.
Cruise Control:
Standard cruise control system.
Power Outlets:
Multiple 12V power outlets for charging accessories.
Oil Change Interval:
Typically 3,000 miles for conventional oil, 5,000-7,500 miles for synthetic oil (refer to manual for specific recommendations based on engine and driving conditions).
Transmission Fluid Change:
Recommended every 30,000-60,000 miles, depending on driving conditions. Check manual for specific advice.
Engine Oil Specification:
API SN or higher, SAE 5W-20 or 5W-30 (verify for specific engine and climate).
Coolant Specification:
HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT (Orange) or equivalent.
Common Problems:
Transmission issues (especially clutch pack wear), power steering pump leaks, alternator failure, exhaust manifold cracks (3.8L V6), fuel pump failure, HVAC blower motor resistor issues.
Timing Belt Chain:
These engines generally use timing chains, which do not require periodic replacement as belts do, but can stretch or wear over time.
Minivan Pioneer:
Chrysler Corporation (later DaimlerChrysler) is credited with pioneering the minivan segment with the original Dodge Caravan and Plymouth Voyager.
Generation:
This covers the fourth generation (GS/NS) of the Dodge Caravan/Grand Caravan, which ran from 2001-2007. The 2005-2007 models represent a facelifted version of this generation.
Manufacturing Locations:
Primarily Windsor, Ontario, Canada, and St. Louis, Missouri, USA.
