Mitsubishi Lancer Evolution 9 EVO IX 2005-2007 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Nickname: EVO IX Codes Chassis Code: CT9A Engine Code Primary: 4G63T MIVEC 👋 Introduction Market Position Segment: Performance Sedan,...

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Taper: Car

Distributeur:

UGS: 519689

Mots clés: 2005 2006 2007 Car Cars EVO IX Lancer Evolution 9 Misc Mitsubishi

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution IX

Model Nickname:

EVO IX

Codes

Chassis Code:

Engine Code Primary:

4G63T MIVEC

👋 Introduction

Market Position

Segment:

Performance Sedan, Rally Homologation Special

Competitive Analysis

Competitors:

Subaru Impreza WRX STI, Honda Civic Type R (later generations), Ford Focus RS, Volkswagen Golf R

Key Features

Performance Focus:

Legendary turbocharged performance, advanced all-wheel-drive system, rally-bred handling.

Tuning Potential:

Highly regarded for its robust powertrain and chassis, making it a popular platform for aftermarket tuning and motorsport.

Manual Value Proposition

Benefit To Owner:

Empowers owners with the knowledge to perform maintenance, diagnostics, and repairs, saving time and money, and maintaining optimal performance.

📋 Manual Details

Coverage Areas

Years Covered:

2005, 2006, 2007

Page Count

Estimated Pages:

2000+

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, timing belt/chain, piston/ring inspection, cylinder head service, valve train, crankshaft, camshafts, oil pump, water pump, lubrication system

Engine Performance:

Turbocharger system, intercooler, fuel injection, ignition system, emissions control, exhaust system, cooling system

Transmission:

Manual transmission (Getrag 6-speed), clutch system, transfer case, driveshafts, differentials (front, center, rear AYC/ACD)

Drivetrain:

All-Wheel Control (AWC), Active Center Differential (ACD), Active Yaw Control (AYC), Super Active Yaw Control (S-AYC)

Brakes:

Front/rear disc brakes, ABS, EBD, brake fluid, caliper service, rotor replacement, parking brake

Suspension:

MacPherson strut front, multi-link rear, shock absorbers, springs, bushings, alignment specifications

Steering:

Power steering system, steering rack, tie rods, wheel alignment

Electrical System:

Battery, charging system (alternator), starter, lighting, ignition system, ECU, wiring diagrams, fuses, relays, sensors

Body And Interior:

Body panels, doors, windows, seats, dashboard, HVAC, interior trim, sound deadening

Body Electrical:

Power windows, power locks, mirrors, wipers, horn, audio system, alarm system

Diagnostics:

OBD-II diagnostics, fault codes, troubleshooting procedures, sensor testing

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes

Repair Major Engine:

Engine rebuild, head gasket replacement, turbocharger overhaul, fuel injector replacement

Repair Transmission:

Transmission rebuild, clutch replacement, differential service

Repair Brakes:

Brake caliper rebuild, brake line replacement, ABS module diagnosis

Repair Suspension:

Strut/shock absorber replacement, bushing replacement, alignment procedures

Repair Electrical:

Wiring harness repair, component testing, ECU programming, sensor replacement

Troubleshooting:

Step-by-step troubleshooting guides for common and complex issues, diagnostic flowcharts

Body Repair:

Body panel replacement, door alignment, bumper repair

Technical Depth

Depth:

Comprehensive: from basic maintenance to complete engine/transmission overhauls, electrical diagnostics, and bodywork.

Diagnostics Level:

Advanced diagnostic procedures and troubleshooting for all major systems.

Wiring Diagrams:

Detailed, color-coded wiring diagrams for all electrical systems.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Yes (typically)

Print Quality

Quality:

High-resolution scans of original factory documentation.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Completeness

Completeness:

Full factory service manual coverage, no exclusions.

⚙️ Engine Specifications

Primary Engine

Engine Type:

2.0L Inline 4-Cylinder DOHC Turbocharged MIVEC

Performance

Horsepower Ps:

280 PS (approx. 276 hp) at 6500 rpm

Torque Nm:

392 Nm (approx. 289 lb-ft) at 3500 rpm

Bore X Stroke:

86.0 mm x 86.0 mm

Compression Ratio:

8.8:1

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Port Injection

Fuel Type:

Premium Unleaded Gasoline (91+ Octane Recommended)

Turbocharger

Turbo Model:

Mitsubishi TD05H-15G (Twin-Scroll)

Cooling System

Intercooler Type:

Air-to-Air Front-Mount

🔧 Transmission

Standard

Type:

6-Speed Manual (Getrag Type)

Optional

Type:

N/A (Manual Transmission Exclusive)

Features

Drivetrain Layout:

All-Wheel Drive (AWD) with AYC/ACD

Transfer Case:

Center Differential with ACD

Fluid Specifications

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 (refer to manual for exact specifications)

Transfer Case Fluid:

Refer to manual for specific type and capacity

Rear Differential Fluid:

Refer to manual for specific type and capacity

📐 Dimensions

Exterior

Length:

4490 mm (176.8 in)

Width:

1770 mm (69.7 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2625 mm (103.3 in)

Weights

Curb Weight:

Approx. 1450-1500 kg (3197-3307 lbs), depending on trim

Gross Vehicle Weight Rating:

Refer to vehicle placard

Wheels Tires

Wheel Size:

17 x 8.5 inches (standard)

Tire Size:

235/45R17 (standard)

Bolt Pattern:

5x114.3 mm

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating:

4-Star (Driver), 4-Star (Passenger) - Based on typical Lancer platform ratings for the era

Active Features

Active Safety:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), All-Wheel Control (AWC)

Passive Features

Airbags:

Front dual-stage airbags, optional side-impact airbags

Seatbelts:

3-point front and rear seatbelts with pretensioners and load limiters

Body Structure:

Reinforced safety cell construction

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional Rockford Fosgate premium audio system.

Navigation:

Optional factory navigation system on some trims.

Driver Assistance

Traction Control:

Traction Control System (TCS) integrated with AWC.

Awc Modes:

Driver-selectable modes for ACD (Tarmac, Gravel, Snow) affecting center differential lock-up.

Connectivity

Connectivity Features:

Limited by modern standards; primarily focused on audio system connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe use), 7,500 miles (12,000 km) or 12 months (normal use) - Consult manual for definitive intervals.

Engine Oil Filter:

Replace with every oil change.

Air Filter:

Inspect every 7,500 miles (12,000 km), replace as needed or every 30,000 miles (48,000 km).

Spark Plugs:

Replace approximately every 30,000-45,000 miles (48,000-72,000 km), depending on plug type (refer to manual).

Timing Belt:

NOT APPLICABLE (4G63T uses a timing chain)

Fluid Specifications

Engine Oil:

SAE 5W-30 Synthetic (API SN or higher, ILSAC GF-5 or higher recommended). Refer to manual for specific OEM recommendations. Capacity: Approx. 4.7 Liters (5.0 US Quarts) with filter.

Coolant:

Mitsubishi Super Long Life Coolant (or equivalent HOAT), 50/50 mix with distilled water. Capacity: Approx. 7.5 Liters (7.9 US Quarts).

Brake Fluid:

DOT 3 or DOT 4 High-Temperature Brake Fluid.

Power Steering Fluid:

Refer to manual for specific type (typically ATF Dexron III or equivalent).

Known Issues

Engine Common Problems:

Head gasket failures (especially when modified or poorly maintained), turbocharger wear, oil consumption, clutch wear due to aggressive driving.

Drivetrain Common Problems:

AYC/ACD pump failure, differential wear under high stress.

Electrical Common Problems:

Worn wiring insulation, sensor failures, blower motor resistor issues.

Chassis Common Problems:

Subframe rust, suspension bushing wear, exhaust system corrosion.

📚 Vehicle History

Brand Heritage

Motorsport Connection:

Direct lineage from Mitsubishi's successful World Rally Championship (WRC) vehicles.

Model Evolution

Evo Generation:

Ninth Generation (CT9A)

Key Evo Ix Updates:

Introduction of MIVEC (Mitsubishi Innovative Valve timing Electronic Control) to the 4G63 engine, updated turbocharger, revised ACD and AYC systems, Bilstein suspension, larger Enkei wheels.

Production

Production Years:

2005-2007

Manufacturing Location:

Mizushima, Japan

🏆 Awards & Recognition

Recognitions

Performance Awards:

Consistently praised by automotive publications for its handling, braking, and all-wheel-drive capabilities. Often ranked highly in enthusiast polls for affordable sports cars.

Ratings

Enthusiast Ratings:

Highly regarded by car enthusiasts and tuners globally for its performance potential and rally heritage.

Certifications

Homologation:

Built as a homologation special for the FIA Group N rally regulations.