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Ford Escape Hybrid Service Repair Manual 2005-2008

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🏷️ Basic Information Identification Make: Ford Model: Escape Hybrid Generation: First Generation (2001-2007) - Specifically the hybrid variant introduced later in the generation. Model Years Covered: 2005, 2006, 2007, 2008...
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Ford Escape Hybrid Service Repair Manual 2005-2008
🏷️ Basic Information
Identification
Make:
Ford
Model:
Escape Hybrid
Generation:
First Generation (2001-2007) - Specifically the hybrid variant introduced later in the generation.
Model Years Covered:
2005, 2006, 2007, 2008
Codes
Vin Prefix:
See Manual for Specific VIN Decoding
👋 Introduction
Market Position
Positioning:
The Ford Escape Hybrid was a pioneering compact SUV in the hybrid segment, offering improved fuel economy while retaining SUV practicality. This manual caters to owners and technicians working on these early adopters of hybrid technology.
Competitive Analysis
Competitors:
Competed with other early hybrid SUVs and fuel-efficient compact SUVs, but its unique hybrid powertrain set it apart. Its closest contemporary competitor in concept was the Toyota Highlander Hybrid, though in a different size class.
Key Features
Features:
Pioneering hybrid SUV, combined Atkinson-cycle gasoline engine with electric motor for enhanced efficiency, available All-Wheel Drive, practical SUV utility.
Manual Value Proposition
Value:
Provides a cost-effective solution for maintaining and repairing the Ford Escape Hybrid, empowering DIY enthusiasts and professional mechanics with factory-level data and procedures.
📋 Manual Details
Coverage Areas
All Models And Engines:
Yes, includes all models and all engine variants (specifically the hybrid powertrain).
Page Count
Total Pages:
Over 8000 pages
Manual Type
Type:
Complete Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul and rebuilding, engine performance, firing orders, serpentine belt routings, timing belt service procedures, detailed engine specifications.
Transmission:
Transmission removal and installation, in-car servicing, features specific to the hybrid's power split device/CVT.
Brakes:
Brake servicing procedures, ABS system (likely integrated with hybrid braking), complete torque specifications for brake components.
Suspension Steering:
Suspension systems, front end alignment procedures and specifications, U-joint and CV-joint service procedures.
Electrical Electronics:
Complete wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes, troubleshooting and diagnostics for electrical systems.
Body Chassis:
Sunroof service, body and chassis repair procedures, vacuum diagrams.
Hybrid Powertrain:
Specific procedures for the hybrid system components, battery management, electric motor integration, regenerative braking diagnostics.
Climate Control:
Air conditioning service and capacities.
Procedures Included
Maintenance:
Factory maintenance schedules and charts, routine servicing, fluid changes, filter replacements.
Diagnostics:
Trouble codes, computer diagnostic codes, troubleshooting and diagnostics, computer diagnostic trouble tree charts.
Repair Rebuild:
Engine overhaul and rebuilding, transmission in-car servicing, U-joint and CV-joint service, repair procedures for all covered systems.
Timing Belt:
Timing belt replacement and service procedures.
Driveability:
Driving concerns, engine performance tuning and troubleshooting.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete disassembly and rebuilding, including advanced diagnostics and electrical schematics.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.
Software Requirements:
Adobe PDF Reader & WinZip
Print Quality
Quality:
High-quality, complete, and intact; searchable and bookmarked for easy navigation.
Binding Type
Type:
Digital Download (can be burned to CD-ROM or saved to hard-drive).
Paper Type
Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.3L DOHC 16-Valve Atkinson-Cycle I-4 (Hybrid System)
Engine Code:
Likely '232' suffix for hybrid variant (verify specific model year in manual).
Performance
Combined Horsepower:
Approximately 153 hp (combined system output).
Gasoline Horsepower:
Approximately 133 hp @ 6000 rpm.
Electric Motor Horsepower:
Approximately 94 hp (peak output, may vary with operating conditions).
Combined Torque:
Not typically quoted as a single figure; electric motor contributes significant low-end torque.
Gasoline Torque:
Approximately 144 lb-ft @ 4000 rpm.
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Induction:
Electronic Fuel Injection (EFI)
Cooling System
Coolant Capacity:
Approximately 7.0 quarts (refer to manual for exact specification and type).
Oil System
Oil Capacity:
Approximately 4.5 quarts (with filter) of SAE 5W-20 synthetic blend or synthetic oil (verify with manual).
Oil Specifications
Recommended Oil Viscosity:
SAE 5W-20
Oil Specification Standard:
API SN or API SP certified, ILSAC GF-5 or GF-6 (verify with manual).
🔧 Transmission
Standard
Type:
Hybrid Electronically Controlled Continuously Variable Transmission (eCVT) with Power Split Device.
Optional
Type:
N/A (eCVT is standard for the hybrid model).
Features
Hybrid Integration:
Seamless integration of gasoline engine and electric motor, regenerative braking capabilities.
Fluid Capacity
Transmission Fluid Capacity:
Refer to manual for specific eCVT fluid capacity and type (often proprietary).
Fluid Specifications
Recommended Transmission Fluid:
Specific Mercon LV or equivalent (verify with manual for hybrid application).
📐 Dimensions
Exterior
Length:
Approximately 173.8 inches
Width:
Approximately 71.7 inches
Height:
Approximately 66.3 inches
Wheelbase:
Approximately 103.1 inches
Weights
Curb Weight:
Approximately 3,700 - 3,850 lbs (depending on FWD/AWD and trim).
Cargo
Cargo Volume Behind Rear Seat:
Approximately 25.1 cubic feet
Cargo Volume With Rear Seat Folded:
Approximately 67.3 cubic feet
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4 out of 5 stars (typical for this era's SUVs).
IIHS Front Crash Rating:
Good (typical for this era).
Active Features
Traction Control:
Standard Electronic Traction Control (TCS).
Electronic Stability Control:
Standard AdvanceTrac with Electronic Stability Control (ESC).
ABS:
Standard Anti-lock Braking System (ABS).
Passive Features
Airbags Front:
Standard front driver and passenger airbags.
Airbags Side:
Available front side-impact airbags and available Safety Canopy side-curtain airbags (check specific trim).
Seatbelts:
Front pretensioner seat belts, rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, available premium audio systems, and SiriusXM satellite radio. Audio controls on steering wheel available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Available rear parking sensors.
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack.
Hybrid System Tech
Display:
Instrument cluster displays hybrid system status, energy flow, and fuel economy.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles or 6-12 months, or per the 'Intelligent Oil-Life Monitor' system. Refer to the manual for the most accurate guidance based on driving conditions.
Tire Rotation Interval:
Every 5,000 - 7,500 miles.
Engine Air Filter Replacement:
Check at every oil change, replace as needed (typically 15,000-30,000 miles).
Cabin Air Filter Replacement:
Typically every 15,000 miles or annually.
Fluid Specifications
Brake Fluid Type:
DOT 3 (verify with manual).
Power Steering Fluid:
Likely uses Automatic Transmission Fluid (ATF) or a specific power steering fluid (verify with manual).
Known Issues
Common Problems:
Potential issues can include degraded high-voltage battery (though generally reliable for this era), electric motor/generator issues, inverter problems, and standard wear-and-tear on suspension and brakes. Some owners reported HVAC system issues. Diagnostic trouble codes related to hybrid system components are crucial to address.
Hybrid Specific Concerns:
The hybrid system requires specialized diagnostic tools and knowledge. The manual is essential for understanding fault codes related to the hybrid system, such as battery temperature sensor issues or power split device anomalies.
📚 Vehicle History
Brand Heritage
Ford Heritage:
Ford Motor Company, established in 1903, is one of the world's leading automakers with a long history of innovation and production of a wide range of vehicles.
Model Evolution
Escape Lineage:
The Ford Escape was first introduced for the 2001 model year as a compact SUV. The hybrid variant debuted for the 2005 model year, marking Ford's significant entry into the hybrid vehicle market.
Production
Manufacturing Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA.
Production Years:
2005-2008 for this specific manual's coverage.
🏆 Awards & Recognition
Recognitions
Hybrid Vehicle Recognition:
The Ford Escape Hybrid was recognized for its fuel efficiency and as a pioneer in the hybrid SUV segment, contributing to Ford's reputation in hybrid technology development. It was often praised for its practicality and the seamless transition between gas and electric power for its time.
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