2005-2008 Mitsubishi 380 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 380 Model Years Covered: 2005, 2006, 2007, 2008 Codes Platform Code: PS Platform (Third Generation Magna/380) 👋 Introduction Market Position Positioning: The Mitsubishi...

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Taper: Car

Distributeur:

UGS: 392046

Mots clés: 2005 2006 2007 2008 380 Car Cars Mitsubishi

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Model Years Covered:

2005, 2006, 2007, 2008

Codes

Platform Code:

PS Platform (Third Generation Magna/380)

👋 Introduction

Market Position

Positioning:

The Mitsubishi 380 was a large family sedan positioned as a comfortable and reliable Australian-manufactured vehicle, competing with rivals like the Holden Commodore and Ford Falcon.

Competitive Analysis

Competitors:

Holden Commodore (VZ/VE), Ford Falcon (BA/BF), Toyota Aurion/Camry.

Key Features

Distinguishing Features:

Spacious interior, powerful V6 engine, comfortable ride, strong safety features for its era, Australian manufacturing.

Manual Value Proposition

Value For Owner:

Provides detailed, factory-level information enabling owners to perform maintenance and repairs, saving on labor costs and ensuring correct procedures are followed.

Manual Usability

Target User:

Suitable for both novice DIY enthusiasts and experienced professional mechanics due to its comprehensive nature and detailed illustrations.

📋 Manual Details

Coverage Areas

Main Coverage:

Mechanical Systems, Electrical Systems, Body and Chassis, Maintenance, Troubleshooting, Repair

Page Count

Estimated Page Count:

Likely several thousand pages (typical for a comprehensive factory workshop manual)

Manual Type

Type:

Factory Service and Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

6G75 V6 SOHC (3.8L), including diagnostics, repair, overhaul, and component specifications

Transmission:

F4A51/R4A51 (4-speed automatic), including operation, diagnostics, repair, and fluid specifications

Brakes:

Front ventilated discs, rear solid discs, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and associated hydraulics and electronics

Suspension:

Front MacPherson struts, rear multi-link independent suspension, including alignment specifications and component replacement

Steering:

Power assisted rack and pinion, including steering column components and hydraulic system

Electrical:

Full electrical schematics, wiring diagrams, component location, charging system, starting system, ignition system, lighting, instruments, power accessories

Cooling System:

Radiator, fan, thermostat, water pump, coolant specifications, and troubleshooting

Fuel System:

Fuel pump, injectors, fuel filter, fuel pressure regulator, evaporative emission control (EVAP)

Exhaust System:

Exhaust manifold, catalytic converter, muffler, oxygen sensors

HVAC:

Heating, Ventilation, and Air Conditioning system, including refrigerant handling and component replacement

Body And Chassis:

Body panels, doors, glass, interior trim, chassis components, corrosion protection

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement

Engine Repair:

Timing belt/chain service, head gasket replacement, piston/ring service, crankshaft and camshaft service, complete engine rebuild

Transmission Service:

Fluid and filter changes, internal component repair, torque converter replacement

Brake Service:

Pad and rotor replacement, caliper service, brake fluid flush, ABS bleeding procedures

Suspension And Steering Repair:

Shock absorber/strut replacement, control arm bushing replacement, tie rod end replacement, power steering pump service

Electrical Troubleshooting:

Diagnosis of common electrical faults using wiring diagrams, component testing

Body Repair:

Panel repair and replacement, door mechanism adjustment, glass replacement procedures

Diagnostic Procedures:

OBD-II (On-Board Diagnostics) interpretation, fault code retrieval and clearing, live data analysis

Special Tools:

Identification and usage of specialized tools required for specific repairs

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic routines.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Printability:

All pages are printable at high resolution

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Searchability

Text Search:

Likely searchable PDF for quick information retrieval

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

V6, SOHC (Single Overhead Camshaft), 24 Valves

Displacement:

3.8 Liters (3828 cc)

Performance

Horsepower:

Approximately 170 kW (228 hp) @ 5250 rpm (varies slightly by model year/spec)

Torque:

Approximately 343 Nm (253 lb-ft) @ 4000 rpm (varies slightly by model year/spec)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Petrol (91 RON or higher recommended)

Engine Management

ECU Type:

Mitsubishi Electronic Control Unit (ECU) with OBD-II diagnostics

Engine Components

Timing Mechanism:

Timing belt (requiring regular replacement)

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic (INVECS-II with Sport Mode)

Optional

Manual Transmission:

No manual transmission option available for the 380

Features

Sport Mode:

Yes, allows for more aggressive gear holding and downshifts

Fluid Specifications

Atf Type:

DIAQueen ATF-SP III (or equivalent) - Refer to manual for specific part number and capacity

Transmission Control

Control System:

Electronic Control Unit (ECU) managed

📐 Dimensions

Exterior

Length:

Approximately 4885 mm (192.3 inches)

Width:

Approximately 1785 mm (70.3 inches)

Height:

Approximately 1440 mm (56.7 inches)

Wheelbase:

Approximately 2730 mm (107.5 inches)

Weights

Kerb Weight:

Approximately 1575 kg (3472 lbs) - varies by trim

Gross Vehicle Weight Rating:

Refer to vehicle placard (typically around 2000 kg)

Cargo

Boot Capacity:

Approximately 500 Liters (17.6 cubic feet)

🛡️ Safety Features

Ratings

Ancap Rating:

4-star ANCAP rating (for 2007 model, earlier ratings may differ)

Active Features

Standard (Anti-lock Braking System)

Standard (Electronic Brakeforce Distribution)

Traction Control:

Optional on some trims, standard on higher trims

Passive Features

Airbags:

Driver, front passenger, side curtain airbags standard on most models

Seatbelts:

Pre-tensioning seatbelts with load limiters

Child Seat Anchors:

ISOFIX compatible

💡 Technology Features

Infotainment

Audio System:

Factory fitted CD player with AM/FM radio, potentially with auxiliary input or premium audio system on higher trims.

Navigation:

Optional satellite navigation system available on higher-spec models.

Driver Assistance

Cruise Control:

Standard on most models.

Parking Sensors:

Optional rear parking sensors available.

Connectivity

Bluetooth:

Not typically integrated from factory, aftermarket solutions available.

Instrumentation

Dashboard Display:

Analogue gauges for speedometer, tachometer, fuel, and temperature, with integrated trip computer and warning lights.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 15,000 km or 12 months, whichever comes first (or 7,500 km for severe driving conditions)

Timing Belt Replacement:

Every 100,000 km or 7 years, whichever comes first. Critical item to avoid catastrophic engine damage.

Transmission Fluid Change:

Every 40,000 km or 24 months (recommended, though some may go longer)

Fluid Specifications

Engine Oil Spec:

SAE 10W-30 API SG or higher (check manual for exact specification and capacity, typically around 4.5-5.0 liters with filter)

Coolant Spec:

Mitsubishi Long Life Coolant (LLC) or equivalent, mixed 50/50 with distilled water

Brake Fluid Spec:

DOT 3 or DOT 4 (refer to manual for precise specification)

Known Issues

Common Problems:

Timing belt failure (if not replaced on schedule), minor electrical gremlins, potential for front suspension wear (bushings), occasional transmission shifting issues if fluid is neglected.

Filters

Oil Filter Part Number Example:

e.g., Mitsubishi MD365124 or equivalent aftermarket (always verify)

Air Filter Part Number Example:

e.g., Mitsubishi MR951843 or equivalent aftermarket (always verify)

📚 Vehicle History

Brand Heritage

Heritage:

Mitsubishi Motors, a Japanese manufacturer with a strong history in motor racing and robust vehicle engineering.

Model Evolution

Predecessor:

Mitsubishi Magna (TS Magna)

Development:

The 380 was a significant redevelopment of the previous Magna platform, designed specifically for the Australian market by Mitsubishi Motors Australia.

Production

Manufacturing Location:

Lonsdale, South Australia, Australia

Production Years:

2005-2008

Production End:

Production ceased with the closure of Mitsubishi Motors Australia's manufacturing operations.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the 380 are not widely documented, it was recognized for its Australian manufacturing and comfortable ride quality upon release.

Ratings

Consumer Reviews:

Generally received positive reviews for comfort, space, and value, but faced challenges with market perception and sales volume due to the decline of local manufacturing.