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SUBARU FORESTER Full Service & Repair Manual 2005-2008

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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation: Second Generation (SG) Production Years Covered: 2005, 2006, 2007, 2008 Codes Chassis Codes: SG5, SG9 👋 Introduction Market Position Positioning: The...
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SUBARU FORESTER Full Service & Repair Manual 2005-2008
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Generation:
Second Generation (SG)
Production Years Covered:
2005, 2006, 2007, 2008
Codes
Chassis Codes:
SG5, SG9
👋 Introduction
Market Position
Positioning:
The Subaru Forester is positioned as a compact crossover SUV, emphasizing all-wheel-drive capability, practicality, and a comfortable ride, often appealing to outdoor enthusiasts and families.
Competitive Analysis
Competitors:
Primary competitors during this era included the Honda CR-V, Toyota RAV4, Nissan X-Trail (Rogue), Mazda CX-5, and Ford Escape. The Forester's distinct advantage was its standard Symmetrical All-Wheel Drive system.
Key Features
Vehicle Features:
Standard Symmetrical All-Wheel Drive, Boxer engine, spacious interior, good visibility, excellent ground clearance for its class, and cargo versatility.
Manual Value Proposition
Value:
Provides extensive factory-level repair and maintenance information, enabling owners and independent mechanics to perform accurate and efficient service, saving money compared to dealership labor costs.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (with variations for specific markets reflected in the manual's content)
Model Variants Covered:
All trim levels and configurations of the 2005-2008 Subaru Forester
Page Count
Estimated Page Count:
Over 2500 pages (typical for comprehensive factory service manuals of this era)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Cooling System, Exhaust System, Ignition System, Turbocharger (if applicable)
Transmission Drivetrain:
Manual Transmission, Automatic Transmission, Transfer Case, Front & Rear Differentials, Drive Shafts, Axles
Chassis Suspension:
Front Suspension, Rear Suspension, Steering System, Wheel Alignment
Brakes:
Front Brakes, Rear Brakes, Parking Brake, ABS System, Brake Fluid
Electrical Electronics:
Battery, Charging System, Starting System, Lighting, Gauges and Instruments, Wiper/Washer System, Power Windows/Locks, Audio System, Body Control Module (BCM), Engine Control Module (ECM)
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System
Body Exterior:
Body Panels, Doors, Hood, Tailgate, Bumpers, Glass, Mirrors
Body Interior:
Seats, Dashboard, Trim Panels, Carpet, Headliner
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, fluid checks and replacements, filter changes, inspections
Troubleshooting:
Diagnostic flowcharts, common fault finding, symptom-based diagnosis
Repair Rebuild:
Component removal, disassembly, inspection, repair, reassembly, and installation
Diagnostics:
OBD-II codes, sensor testing, actuator testing, circuit testing
Specifications Data:
Torque values, clearances, fluid types and capacities, electrical schematics, wiring diagrams
Technical Depth
Depth:
Comprehensive, covering everything from basic routine maintenance to full engine and transmission rebuilds, including electrical system diagnostics and body repair.
📊 Manual Specifications
File Format
Format Details:
Likely a PDF file, optimized for digital viewing and printing. Searchable text functionality is highly probable for digital formats.
Print Quality
Quality:
High resolution, clear diagrams and text for easy understanding and use in a workshop environment.
Binding Type
Binding:
N/A (Digital Download - no physical binding)
Paper Type
Paper:
N/A (Digital Download - no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Type 2 5 Liter:
2.5L Naturally Aspirated EJ253 Flat-4 (Boxer)
Engine Type 2 5 Liter Turbo:
2.5L Turbocharged EJ255 Flat-4 (Boxer) - found in XT models
Performance Naturally Aspirated
Horsepower 2 5I:
173 hp @ 5600 rpm
Torque 2 5I:
166 lb-ft @ 4000 rpm
Performance Turbocharged
Horsepower 2 5Xt:
224 hp @ 5600 rpm
Torque 2 5Xt:
235 lb-ft @ 3600 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Recommended Octane Naturally Aspirated:
87 Octane (R+M/2)
Recommended Octane Turbocharged:
91 Octane (R+M/2) or higher
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) with individual coil-on-plug (COP) units
🔧 Transmission
Standard
Transmission Type 2 5I:
5-speed Manual Transmission (Part-time 4WD on some early models, full-time on later, check specific VIN)
Optional
Transmission Type Automatic:
4-speed Automatic Transmission (Full-time Symmetrical All-Wheel Drive with viscous coupling center differential)
Transmission Type Turbo Automatic:
4-speed Automatic Transmission with Sportshift (Full-time Symmetrical All-Wheel Drive)
Features
AWD System:
Symmetrical All-Wheel Drive (standard on all models for this generation, with variations in center differential depending on transmission type)
Fluid Specifications Automatic
Automatic Transmission Fluid:
Subaru ATF-HP (Genuine Subaru or equivalent)
Fluid Specifications Manual
Manual Transmission Fluid:
75W-90 API GL-5 gear oil (Genuine Subaru or equivalent)
📐 Dimensions
Exterior
Wheelbase:
103.1 inches (2619 mm)
Length:
175.2 inches (4450 mm)
Width:
69.7 inches (1770 mm)
Height:
63.0 inches (1600 mm)
Ground Clearance:
8.1 inches (205 mm)
Weights
Curb Weight Approx:
3200 - 3500 lbs (1450 - 1590 kg) depending on trim and drivetrain
Cargo
Cargo Volume Behind Rear Seats:
28.9 cubic feet (818 liters)
Cargo Volume With Rear Seats Folded:
63.0 cubic feet (1784 liters)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (Driver and Passenger) for 2005-2008 models
NHTSA Side Impact Test:
5-Star (Front and Rear Occupants) for 2005-2008 models
IIHS Front Offset Crash Test:
Good (Top Safety Pick for most years in this range)
Active Features
Standard Safety Features:
Symmetrical All-Wheel Drive, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA)
Optional Safety Features:
Traction Control System (TCS), Vehicle Stability Control (VDC - Vehicle Dynamics Control)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, side curtain airbags (availability may vary by trim level)
Seatbelts:
3-point seatbelts with pretensioners and load limiters for all seating positions, LATCH child seat anchors
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 4 or 6 speakers. Optional premium audio systems were available.
Navigation:
Optional factory navigation system, typically a touch-screen unit integrated into the dash.
Driver Assistance
Cruise Control:
Standard cruise control.
Tire Pressure Monitoring:
Optional Tire Pressure Monitoring System (TPMS) on some models.
Connectivity
Auxiliary Input:
Some models may feature an auxiliary audio input jack for connecting external devices.
🔧 Maintenance
Service Intervals Oil
Engine Oil And Filter Change:
Every 3,750 miles or 3 months, whichever comes first (severe driving conditions), or 7,500 miles or 6 months (normal driving conditions) - consult manual for exact conditions.
Service Intervals Filters
Engine Air Filter Replacement:
Every 15,000 miles or 12 months.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Service Intervals Fluids
Coolant Replacement:
Initial replacement at 7.5 years or 105,000 miles, then every 4.5 years or 60,000 miles.
Fluid Specifications
Engine Oil Type Capacity:
5W-30 Synthetic (API SG, SH, SJ, SL, SM) - Approx. 4.8 US quarts (4.5 liters) with filter change for 2.5L Naturally Aspirated. Turbo models may vary slightly.
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant. 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Genuine Subaru Power Steering Fluid or DEXRON III/MERCON compatible ATF.
Known Issues
Head Gaskets:
While less prevalent than in earlier generations, some EJ25 engines can still develop head gasket leaks. Early detection and repair are crucial.
Oil Consumption:
Some EJ25 engines may exhibit increased oil consumption, especially at higher mileage. Regular oil level checks are recommended.
Turbo Failures Xt Models:
Turbocharger failures can occur if oil maintenance is neglected or if the turbo is subjected to excessive heat cycles without proper cool-down.
Suspension Wear:
Normal wear and tear on struts, ball joints, and bushings can occur with mileage. Listen for clunks and rattles.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru, a division of Subaru Corporation (formerly Fuji Heavy Industries), has a history rooted in aerospace engineering, which informs their robust engineering, particularly the flat-four 'Boxer' engine and Symmetrical All-Wheel Drive systems.
Model Evolution
Forester Evolution Overview:
The second generation (SG, 2003-2008) evolved from the first generation, offering a more rounded and aerodynamic design, improved interior refinement, and enhanced safety features. The 2005 model year saw a significant mid-cycle refresh (facelift).
Production
Production Location:
Gunma Prefecture, Japan
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Generally received good ratings for reliability and owner satisfaction in its class, though some years may have specific recommendations. The manual will guide owners on how to maintain these positive attributes.
IIHS Awards:
Consistently earned 'Good' ratings in IIHS crash tests, contributing to its reputation as a safe vehicle.
Edmunds Reviews:
Edmunds often highlighted its standard AWD, practical interior, and comfortable ride as key strengths.
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