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Manual Coverage
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Systems Covered
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Engine Mechanical:
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Full engine overhaul, component replacement, timing, lubrication, cooling.
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Fuel System:
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Fuel injection, fuel pump, injectors, fuel pressure, evaporative emissions.
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Ignition System:
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Spark plugs, ignition coils, timing, diagnostics.
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Exhaust System:
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Catalytic converter, mufflers, pipes, lambda sensors.
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Transmission Manual:
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Clutch operation, gearbox overhaul, component replacement.
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Transmission Automatic:
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Service, fluid changes, common faults, solenoid operation (if applicable to 1.6L).
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Drivetrain:
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Axles, CV joints, drive shafts, differential service.
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Suspension Front:
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Struts, control arms, ball joints, bushings, alignment.
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Suspension Rear:
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Shock absorbers, trailing arms, bushings, alignment.
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Steering System:
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Power steering pump, rack and pinion, tie rod ends, steering column.
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Braking System:
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Brake pads, discs, calipers, master cylinder, ABS system, brake fluid.
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Cooling System:
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Radiator, water pump, thermostat, coolant, hoses, fan.
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Electrical System Charging:
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Alternator, battery, starter motor, wiring.
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Electrical System Lighting:
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Headlights, taillights, interior lights, bulb replacement.
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Electrical System Instruments:
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Dashboard gauges, warning lights, sensors.
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Body Exterior:
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Body panel removal/installation, doors, hood, trunk, bumpers.
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Body Interior:
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Trim panels, seats, carpets, headliner, dashboard removal.
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HVAC System:
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Air conditioning, heating, ventilation, blower motor, cabin filter.
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Airbags Srs:
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Airbag system operation, component replacement, safety precautions.
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Procedures Included
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Routine Maintenance:
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Oil changes, filter replacements, fluid checks, tire rotation, spark plug replacement.
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Troubleshooting Diagnostics:
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Step-by-step diagnostic procedures for common and uncommon faults, symptom-based troubleshooting.
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Component Replacement:
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Detailed instructions for replacing major and minor components across all systems.
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Rebuilding Overhaul:
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Procedures for engine and transmission rebuilding/overhaul.
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Wiring Diagrams:
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Comprehensive electrical wiring diagrams for all vehicle systems.
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Torque Specifications:
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Exact torque values for all critical fasteners.
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Special Tools:
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Identification and use of specialized tools required for specific procedures.
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Technical Depth
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Depth:
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Comprehensive, from basic maintenance to in-depth engine and transmission overhauls. Suitable for professional mechanics and advanced DIY enthusiasts.
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Maintenance
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Service Intervals
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Oil Change Interval:
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15,000 km or 12 months, whichever comes first (typically, consult manual for exact Holden recommendation).
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Air Filter Replacement:
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30,000 km or 24 months (typically, consult manual).
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Spark Plug Replacement:
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60,000 km (for standard spark plugs, iridium may be longer, consult manual).
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Brake Fluid Replacement:
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24 months or 40,000 km (typically, consult manual).
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Fluid Specifications
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Engine Oil:
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API SN/SP, ACEA A3/B4, SAE 5W-30 or 10W-40 (refer to manual for precise specification and capacity).
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Coolant:
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Ethylene Glycol based, silicate-free, P-HOAT type, typically a pink or red coolant (refer to manual for specific Holden coolant part number).
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Known Issues
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Common Faults:
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Potential for ABS sensor failure, minor electrical gremlins, wear on suspension bushings, occasional transmission shifting issues (automatic).
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