The Kawasaki Ninja 650R ER-6f, a versatile sportbike from the ER-6 platform, was produced between 2005 and 2011. Known for its accessible performance, user-friendly ergonomics, and sporty styling, this model has been a popular choice for beginner to intermediate riders, commuters, and sport-touring enthusiasts. Its 649 cc parallel-twin engine delivers a balanced blend of power and manageable delivery, complemented by a robust chassis, responsive suspension, and effective braking systems, including optional ABS on select trims. The Ninja 650R ER-6f is a testament to a legacy of engineering quality and reliability, offering a compelling package that bridges the gap between entry-level and more aggressive supersport motorcycles.
This comprehensive Service Repair Manual provides detailed instructions for the maintenance, repair, and troubleshooting of the Kawasaki Ninja 650R ER-6f models from 2005 to 2011. Covering all major systems including the powertrain, chassis, and electrical components, the manual offers step-by-step procedures for disassembly, assembly, and diagnostics. It includes essential information on scheduled maintenance, fluid specifications, common issues, and technical specifications, making it an indispensable resource for owners, mechanics, and technicians. With over 500 pages of detailed guidance and high-resolution diagrams, this manual empowers users to effectively maintain their vehicle, ensuring optimal performance and longevity.
Generation:
First Generation (EX650A/B/C/D)
Engine Code Variant:
ER650A/B/C/D series
Category:
Sportbike / Standard Motorcycle
Target Audience:
Beginner to intermediate riders, commuters, sport-touring enthusiasts
Key Competitors:
Honda CB500F/CBR500R, Yamaha FZ6R/FZ8, Suzuki SV650/GS500F, Triumph Street Triple/Daytona 675
Vehicle Philosophy:
Accessible performance, user-friendly ergonomics, sporty styling, versatile
Manual Value Proposition:
Empowers owners and technicians with the knowledge to maintain and repair the motorcycle effectively, saving time and money.
Supported Years:
2005, 2006, 2007, 2008, 2009, 2010, 2011
Specific Models:
Ninja 650R, ER-6f
Type:
Service Repair Manual
Purpose:
Comprehensive repair, maintenance, and troubleshooting
Powertrain:
Engine, fuel system, ignition system, exhaust system, transmission, clutch
Chassis:
Frame, suspension (front and rear), steering, wheels, tires, brakes (front and rear)
Electrical:
Battery, charging system, ignition, lighting, instrumentation, starting system, wiring diagrams
Bodywork:
Fairings, seat, fuel tank, fenders, controls
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid replacement, coolant service
Repair:
Engine overhaul, transmission repair, suspension overhaul, brake caliper rebuild, electrical component diagnosis and replacement
Troubleshooting:
Diagnostic flowcharts, common problems and solutions, error code interpretation
Disassembly Assembly:
Step-by-step instructions for component removal and installation
Depth:
Comprehensive (from basic maintenance to full engine rebuilds and electrical diagnostics)
Diagnostic Capabilities:
Detailed diagnostic procedures, including electrical system troubleshooting with wiring diagrams
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text content
Printability:
Printable pages for physical reference
Resolution:
High-resolution images and diagrams
Binding:
N/A (Digital PDF)
Engine Type:
Liquid-cooled, 4-stroke, DOHC, parallel-twin
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1
Valve Train:
DOHC, 4 valves per cylinder
Lubrication:
Forced lubrication, wet sump
Horsepower Est:
72.1 hp @ 8,000 rpm (approx.)
Torque Est:
49.5 lb-ft @ 6,000 rpm (approx.)
Fuel Delivery:
Fuel Injection (DFI)
Throttle Body:
Dual 38mm Keihin throttle bodies with sub-throttles
Fuel Type:
Unleaded gasoline, 87 octane or higher (91 AKI recommended)
Type:
Constant mesh, 6-speed return
Clutch Type:
Wet, multiple-disc
Final Drive:
Sealed chain, RK525MS0, 112 links
ABS Availability:
Available on select models (e.g., ER650C ABS)
Gear Ratios:
Refer to manual for detailed gear ratios
Overall Length:
2,115 mm (83.3 in)
Overall Width:
760 mm (30.0 in)
Overall Height:
1,150 mm (45.3 in)
Wheelbase:
1,410 mm (55.5 in)
Ground Clearance:
150 mm (5.9 in)
Seat Height:
805 mm (31.7 in)
Curb Weight Est:
198 kg (436.5 lbs) with ABS: 200 kg (441 lbs)
Fuel Capacity:
15.5 L (4.1 US gal)
Crash Test Ratings:
N/A (Motorcycle safety ratings vary by region and agency; typically assessed via rider experience and component integrity.)
Braking System Front:
Dual semi-floating 300 mm petal discs, dual piston calipers
Braking System Rear:
Single 220 mm petal disc, single piston caliper
ABS:
Optional Anti-lock Braking System (ABS) available on certain trims
Frame Type:
High-tensile steel, backbone type
Lighting:
Halogen headlamp, LED tail light
Instrumentation:
Digital speedometer, bar-style tachometer, fuel gauge, clock, odometer, trip meters, coolant temperature gauge, indicator lights.
Lighting Technology:
Halogen headlight for strong illumination, LED tail light for visibility and power efficiency.
ABS:
Optional ABS provides enhanced braking stability and control, especially in adverse conditions.
Connectivity Features:
N/A (Basic motorcycle with analog and digital instrumentation)
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months
Air Filter Inspection:
Every 6,000 km (3,700 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Chain Maintenance:
Lubricate and adjust chain every 1,000 km (600 miles) or after riding in wet conditions
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified
Engine Oil Capacity:
3.0 L (3.2 US qt) without filter change, 3.2 L (3.4 US qt) with filter change
Coolant Type:
Permanent type antifreeze coolant (50% solution with demineralized water)
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch friction plates (depending on riding style).
Potential Faults:
Some owners have reported occasional clutch judder or minor electrical gremlins. The manual provides diagnostic steps for these.
Kawasaki Legacy:
Kawasaki Heavy Industries has a long history in motorcycle manufacturing, known for performance and reliability, particularly in sportbike and off-road segments.
Ninja Lineage:
The Ninja 650R (ER-6f) was introduced to offer a more accessible, versatile sportbike that bridges the gap between entry-level and supersport models.
Design Philosophy:
Designed to be user-friendly with a comfortable riding position and manageable power delivery, while retaining sporty styling.
Manufacturing Origin:
Japan (primary), assembly may occur in other regions.
Industry Accolades:
Praised by motorcycle publications for its blend of performance, comfort, and affordability, often cited as a strong contender in the middleweight sportbike category.
Owner Satisfaction:
Generally high owner satisfaction due to its reliability and ease of use.
Emissions Standards:
Meets relevant emissions standards for its production years (e.g., Euro 3 in Europe).
