🏷️ Basic Information

Make:

Kia

Model:

Rio

Model Code:

JB

Generation:

Second Generation

Applicable Years:

2005, 2006, 2007, 2008, 2009, 2010, 2011

👋 Introduction

Segment:

Subcompact car, economy car

Target Audience:

Budget-conscious consumers, first-time car buyers, urban commuters

Key Competitors:

Hyundai Accent, Toyota Yaris, Honda Fit, Ford Fiesta, Chevrolet Aveo

Vehicle Strengths:

Affordability, fuel efficiency, maneuverability, decent interior space for its class

Manual Value Proposition:

Empowers owners and independent mechanics with comprehensive knowledge for efficient and accurate repairs and maintenance, reducing reliance on expensive dealerships.

📋 Manual Details

Primary Coverage:

Repair, Service, Maintenance, Troubleshooting

Secondary Coverage:

Diagnostics, Wiring Diagrams, Specifications

Estimated Page Count:

1500-2000+

Type:

Factory Service Manual (FSM)

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system

Engine Performance:

Fuel injection, ignition system, emissions control, exhaust system

Transmission:

Manual transmission (M/T), Automatic transmission (A/T) - overhaul, repair, operation, fluid specifications

Drivetrain:

Front-wheel drive (FWD) system, drive shafts, CV joints, differential

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, steering knuckles, alignment specifications

Steering:

Power steering system, steering column, steering gear, tie rods, wheel alignment

Brakes:

Front and rear brake systems (disc/drum), ABS, brake fluid specifications, hydraulic system components, parking brake

Electrical System:

Battery, charging system (alternator, regulator), starting system, lighting, fuses, relays, wiring diagrams

Body And Chassis:

Body structure, exterior panels, interior trim, doors, windows, bumpers, chassis components, rust prevention

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, components, operation, troubleshooting

Safety Systems:

Airbag system, seat belts, passive safety features

Maintenance:

Regular inspections, oil changes, filter replacements, fluid checks and top-offs, brake pad/shoe replacement, spark plug replacement, belt replacement

Repair:

Engine overhaul, transmission repair, suspension component replacement, brake system repair, electrical component replacement, body panel repair

Diagnostics:

Troubleshooting guides for common and uncommon faults, diagnostic trouble codes (DTCs) interpretation, scan tool usage (OBD-II)

Troubleshooting:

System-specific troubleshooting flowcharts and diagnostic procedures

Wiring Diagrams:

Detailed electrical wiring schematics for all vehicle systems

Depth:

Comprehensive, from basic scheduled maintenance to full engine and transmission rebuilds

Detail Level:

Includes torque specifications, clearances, procedures with diagrams and step-by-step instructions

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text content for quick information retrieval

Print Quality:

Printable pages, suitable for printing single sections or the entire manual

Binding:

N/A (Digital Download)

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code 1:

G4HD (1.6L Gamma)

Engine Type 1:

Inline 4-cylinder, DOHC, 16-valve

Displacement 1:

1.6 Liters (1599 cc)

Bore X Stroke 1:

77.0 mm x 85.4 mm

Compression Ratio 1:

10.0:1

Horsepower 1:

110 hp @ 6000 rpm

Torque 1:

107 lb-ft @ 3200 rpm

Engine Code 2:

G4FC (1.4L Beta II)

Engine Type 2:

Inline 4-cylinder, DOHC, 16-valve

Displacement 2:

1.4 Liters (1399 cc)

Horsepower 2:

97 hp @ 6000 rpm

Torque 2:

93 lb-ft @ 3200 rpm

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 Octane (Refer to owner's manual for specific recommendations)

🔧 Transmission

Transmission Type Standard:

5-Speed Manual Transmission (M/T)

Transmission Type Optional:

4-Speed Automatic Transmission (A/T)

Gear Ratios M T:

Detailed ratios for 1st through 5th gear and reverse available in manual

Gear Ratios A T:

Detailed ratios for 1st through 4th gear and reverse available in manual

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (Refer to manual for specific Kia part numbers and approved fluids)

Automatic Transmission Fluid:

Kia Genuine ATF SP-III or equivalent (Refer to manual for specific Kia part numbers and approved fluids)

📐 Dimensions

Wheelbase:

2500 mm (98.4 in)

Length:

3990 mm (157.1 in)

Width:

1690 mm (66.5 in)

Height:

1470 mm (57.9 in)

Ground Clearance:

150 mm (5.9 in) (approximate)

Curb Weight:

1045 - 1130 kg (2304 - 2491 lbs) (depending on trim and transmission)

Cargo Volume:

274 Liters (9.7 cu ft) (hatchback), expandable with folding rear seats

Wheel Size:

14-inch or 15-inch (depending on trim)

Tire Size Standard:

175/70R14 (common for base models)

Tire Size Optional:

185/65R14 or 195/55R15 (common for higher trims)

Bolt Pattern:

4x100

Center Bore:

54.1 mm

Lug Nut Size:

M12 x 1.5

🛡️ Safety Features

NHTSA Front Crash Rating:

4 Stars (for 2006 model, varies by year and specific test)

IIHS Side Impact Rating:

Good (for 2006 model, varies by year and specific test)

ABS:

Available on certain trims/options

Electronic Brakeforce Distribution:

Often paired with ABS

Airbags:

Front airbags standard; side curtain airbags available on some trims

Seatbelts:

3-point seatbelts with pretensioners for front occupants

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Audio System:

Standard AM/FM/CD player with 4 speakers. Higher trims may offer MP3 compatibility and auxiliary input jack.

Connectivity Options:

Auxiliary audio input jack (on some models). Bluetooth and USB connectivity not typically standard in this generation.

Cruise Control:

Available on higher trim levels

Power Windows:

Standard on higher trims, optional on base models

Keyless Entry:

Available on higher trim levels

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 6 months (refer to manual for severe driving conditions)

Air Filter Replacement:

Every 15,000 miles or 12 months

Cabin Air Filter Replacement:

Every 15,000 miles or 12 months

Spark Plug Replacement:

Every 105,000 miles (Iridium type)

Coolant Replacement:

First replacement at 105,000 miles, then every 45,000 miles thereafter

Brake Fluid Replacement:

Every 2 years or 30,000 miles

Engine Oil Type:

API SN or higher, ILSAC GF-5 or higher, SAE 5W-20 (check manual for regional variations)

Engine Oil Capacity:

3.5 - 3.9 Liters (3.7 - 4.1 US Quarts) (Refer to manual for exact capacity based on engine)

Coolant Type:

Ethylene glycol-based coolant, P-HOAT type (Pink) (Refer to manual for specific Kia part numbers)

Coolant Capacity:

Approx. 5.2 Liters (5.5 US Quarts)

Common Problems:

Engine oil consumption (especially on higher mileage 1.6L Gamma engines), minor electrical gremlins (e.g., power windows, interior lights), potential for clutch wear (manual transmission), occasional catalytic converter issues.

Maintenance Tips:

Regularly check engine oil level, change air filters proactively, maintain coolant system, and address any unusual noises promptly. Clutch maintenance is key for manual transmission longevity.

📚 Vehicle History

Manufacturer Origin:

South Korea

Brand Philosophy:

Focus on value, affordability, and increasingly, design and technology

First Generation Introduction:

2000 (as Kia Capital/Spectra)

Second Generation Introduction:

2005 (codename JB)

Second Generation Facelift:

2008 (minor styling updates)

Production Locations:

Gwangmyeong, South Korea; also assembled in other locations globally

Production Period:

2005-2011 (for this specific generation)

🏆 Awards & Recognition

Safety Awards:

Achieved good safety ratings from organizations like IIHS and NHTSA for its class and era, though specific awards may vary by year and testing methodology.

Consumer Reports Reliability:

Generally rated average to above-average for reliability in its class, with specific model years showing variations.