🏷️ Basic Information

Make:

Benelli

Model:

Tornado TRE 900

Model Variant:

TRE

Production Years:

2005-2014

Engine Code Designation:

Likely varies by specific sub-model or market, but generally a variant of Benelli's inline-three cylinder engine.

👋 Introduction

Bike Segment:

Sportbike, High-performance motorcycle

Target Audience:

Enthusiasts, DIY mechanics, professional motorcycle technicians working on Benelli Tornado TRE 900 models.

Rival Models Era:

Competed with other high-performance sportbikes of its era from brands like Ducati, Aprilia, Yamaha, Suzuki, and Kawasaki.

Design Philosophy:

Known for its distinctive styling, powerful inline-three engine, and focus on performance.

Manual Utility:

Designed to be a comprehensive, easy-to-read reference for mechanics and DIY users, enabling satisfactory after-sales service.

📋 Manual Details

Manual Type:

Workshop Service Repair Manual

Covered Model Years:

2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014

Page Count:

352

Language:

English

File Format:

PDF

Download Type:

Instant Download

📖 Manual Coverage

Engine:

Engine disassembly, assembly, inspection, troubleshooting, maintenance, component testing, and specifications.

Fuel System:

Fuel injection system, fuel pump, injectors, pressure regulator, fuel tank, and related components.

Ignition System:

Ignition coils, spark plugs, ECU control, and troubleshooting.

Cooling System:

Radiator, coolant flow, fan operation, thermostat, and maintenance.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, and emissions control components.

Transmission:

Gearbox disassembly, assembly, inspection, clutch operation, and maintenance.

Chassis Frame:

Frame inspection, alignment, and related structural components.

Suspension:

Front forks, rear shock absorber, linkages, and adjustment procedures.

Brakes:

Brake system components, fluid replacement, caliper service, disc inspection, and bleeding procedures.

Wheels And Tires:

Wheel bearing inspection, tire pressure, and related maintenance.

Steering System:

Handlebar, steering head bearings, and alignment.

Electrical System:

Wiring diagrams, battery, charging system, lighting, starter motor, ignition switch, and fuses.

Instrumentation:

Dashboard, speedometer, tachometer, warning lights, and sensor diagnostics.

Bodywork:

Fairing removal and installation, body panel alignment, and minor cosmetic repairs.

Troubleshooting:

Diagnostic procedures, common fault identification, and corrective actions for various systems.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, and lubrication.

Disassembly Assembly:

Detailed, step-by-step instructions for dismantling and reassembling all major components and sub-assemblies.

Inspection:

Visual inspection guidelines and checks for wear and tear on various parts.

Adjustment:

Calibration and setting of engine parameters, suspension, brakes, and other adjustable components.

Repair:

Comprehensive instructions for rectifying common and specific issues across all vehicle systems.

Installation:

Procedures for installing new or replacement parts and components.

Wiring Diagrams:

Detailed electrical schematics for the entire motorcycle.

Diagnostic Capability:

Advanced diagnostic procedures, including reference to special tool numbers and their usage.

Pictorial Representation:

Extensive use of step-by-step procedures with pictorial diagrams, exploded views, drawings, and photos.

Specification Detail:

Includes service data, precautions, factory specifications, allowable limits, and wear limits.

Torque Specifications:

Detailed torque values for all critical fasteners and assembly points.

Troubleshooting Guides:

Comprehensive guides for diagnosing and resolving various mechanical and electrical issues.

Tool References:

Specific references to necessary standard and special service tools, with illustrations of their use.

📊 Manual Specifications

File Format:

PDF

Printability:

Yes, all pages are printable.

Software Requirement:

Adobe Reader

Operating System Compatibility:

Windows, Mac, and Linux OS

Content Completeness:

100% Complete and Intact, no missing/corrupt pages/sections.

Print Quality Description:

High-quality PDF suitable for printing, with clear illustrations and text.

⚙️ Engine Specifications

Engine Type:

Inline 3-cylinder, 4-stroke

Displacement:

898 cc (as per model name TRE 900)

Bore X Stroke:

Specifications would be detailed within the manual.

Compression Ratio:

Specifications would be detailed within the manual.

Horsepower:

Typically around 110-120 hp, specific figures will be in the manual.

Torque:

Typically around 90-95 Nm, specific figures will be in the manual.

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

Lubrication System:

Wet sump (likely, typical for this class); manual will specify oil type and capacity.

Cooling System:

Liquid-cooled

🔧 Transmission

Transmission Type:

6-speed manual gearbox

Clutch Type:

Hydraulically actuated, wet multi-plate clutch (typical for sportbikes).

Gear Ratios:

Specific gear ratios will be detailed in the manual.

📐 Dimensions

Wheelbase:

Specifications will be detailed in the manual, but typically around 1400-1450 mm.

Dry Weight:

Specifications will be detailed in the manual, likely in the range of 180-200 kg.

Fuel Tank Capacity:

Specifications will be detailed in the manual, typically around 15-18 liters.

🛡️ Safety Features

Crash Safety Standards:

While not a car, the manual will emphasize safe operating procedures and maintenance to ensure rider safety.

Braking System:

Dual front disc brakes with multi-piston calipers, single rear disc brake. ABS availability may vary by market and year, detailed in manual.

Lighting:

Headlight, taillight, brake lights, turn signals.

💡 Technology Features

Instrument Cluster:

Digital and analog display for speed, RPM, fuel level, gear indicator, and warning lights. Specific features documented in the manual.

ABS Availability:

ABS was an option on some models/years; manual will specify if applicable.

Diagnostics:

On-board diagnostics (OBD) interface for electronic troubleshooting, detailed in the manual.

🔧 Maintenance

Oil Change Interval:

Specific interval (e.g., every 6,000 km or 12 months) will be detailed in the manual's periodic maintenance chart.

Spark Plug Replacement:

Specific interval will be detailed in the manual.

Chain Lubrication Adjustment:

Regular checks and adjustments are crucial, detailed in the manual.

Engine Oil Type:

The manual will specify the required viscosity grade (e.g., 10W-40 or 15W-50) and API service classification.

Engine Oil Capacity:

Specific capacity (liters or quarts) with and without filter change will be in the manual.

Coolant Type:

The manual will specify the correct coolant mixture (e.g., ethylene glycol-based antifreeze).

Brake Fluid Type:

DOT 4 or DOT 5.1 is typical for modern sportbikes, confirmation in the manual is essential.

Clutch Fluid Type:

Likely same as brake fluid (DOT 4 or DOT 5.1) if hydraulic.

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, tires, fork seals, and potential electrical connection issues are common on high-performance motorcycles of this age.

Performance Enhancements:

The manual provides the baseline for maintaining performance; it does not cover aftermarket modifications.

📚 Vehicle History

Manufacturer Origin:

Benelli is an Italian motorcycle manufacturer with a long history dating back to 1911.

Tornado Series Evolution:

The Tornado TRE 900 was a significant model for Benelli, representing their entry into the modern sportbike segment with a distinctive Italian design and the use of their signature inline-three engine.

Manufacturing Location:

Likely manufactured in Italy.

🏆 Awards & Recognition

Motorcycle Press Reviews:

While specific awards are not detailed in the product information, the Tornado TRE 900 was generally well-received for its style and performance by motorcycle publications of its time.