Gilera SMT 50 RCR 50 2005-2014 Service Repair Workshop Manual Download PDF

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This manual covers the SMT 50 and RCR 50 models produced between 2005 and 2014. These lightweight supermoto and enduro motorcycles are known for their sporty design and agile performance,...

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Taper: Motorcycle

Distributeur:

UGS: 86793

Mots clés: 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 Gilera Motorcycle Motorcycles RCR 50 SMT SMT 50

Variantes de produits

Description

This manual covers the SMT 50 and RCR 50 models produced between 2005 and 2014. These lightweight supermoto and enduro motorcycles are known for their sporty design and agile performance, making them suitable for young riders, urban commuting, and light off-road use. An Italian manufacturer with a rich heritage, has engineered these bikes with reliable 50cc, 2-stroke engines and robust chassis components, offering a dynamic riding experience. The SMT and RCR variants share common mechanicals, providing accessible and engaging performance within the 50cc class. This comprehensive service repair workshop manual provides detailed instructions for all aspects of maintenance, repair, and troubleshooting for your SMT 50 or RCR 50. It includes step-by-step procedures for engine overhaul, transmission servicing, chassis maintenance, and electrical system diagnostics, accompanied by hundreds of detailed photos and diagrams. Whether you are performing routine service, addressing common wear items, or undertaking complex repairs, this manual is an essential resource for owners and technicians alike, ensuring the longevity and optimal performance of your motorcycle.

🏷️ Basic Information

Identification

Make:

Gilera

Model:

SMT 50 RCR 50

Product Type:

Service Repair Workshop Manual

Product Format:

Digital Download (PDF)

Codes

Model Years Covered:

2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014

👋 Introduction

Market Position

Vehicle Segment:

Lightweight Supermoto / Enduro Motorcycle (50cc class)

Competitive Analysis

Competitor Models:

Rieju MRT 50, Yamaha DT50, Aprilia SX50, Beta RR 50, Peugeot XP6

Key Features

Vehicle Type:

Sport Motard (SMT) and Racing Cyclocross Replica (RCR) variants, both sharing common mechanicals

Target Audience:

Young riders, learners, urban commuters, off-road enthusiasts (depending on specific model variant)

Manual Value Proposition

Professional Standard:

Directly equivalent to manuals used by professional mechanics and technicians

📋 Manual Details

Coverage Areas

Manual Scope:

Comprehensive Service, Repair, and Troubleshooting

Page Count

Estimated Page Count:

Hundreds of pages (actual number not specified but implied by 'hundreds' and 'detailed photos & diagrams')

Manual Type

Manual Classification:

Factory Service Repair Workshop Manual

Language

Language:

Likely English (standard for factory manuals and sales descriptions in this context)

Format

Digital Format Details:

PDF, compatible with Windows and MAC computers, tablets, and smartphones

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, top-end rebuild, bottom-end assembly, cooling system, lubrication system, fuel system, ignition system, exhaust system

Transmission:

Gearbox disassembly and assembly, clutch operation and adjustment, shift linkage

Chassis:

Frame inspection and repair, suspension system (front and rear), steering system, wheel and tire servicing, brake system (front and rear), lubrication points

Electrical:

Wiring diagrams, lighting system, ignition system, charging system, starting system, instrumentation, fuses and relays

Bodywork:

Body panel removal and installation, fairing components, seat, fenders, luggage options (if applicable)

Procedures Included

Maintenance Procedures:

Routine service checks, oil changes, filter replacements, chain adjustment, brake pad inspection and replacement, coolant level checks, spark plug replacement, air filter cleaning/replacement

Repair Procedures:

Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all covered systems

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault finding guides, symptom-based troubleshooting

Technical Depth

Diagnostic Capability:

Advanced diagnostics, including detailed explanations of system operation and fault analysis

Rebuild Capability:

Full engine and transmission rebuild procedures, including specifications and tolerances

Diagrams And Illustrations:

Hundreds of detailed photos and exploded diagrams illustrating all procedures and components

📊 Manual Specifications

File Format

Document Format:

PDF (Portable Document Format)

Print Quality

Printability:

Printable - single pages or entire manual

Binding Type

Digital Binding Method:

N/A (Digital Download)

Paper Type

Digital Paper Equivalent:

N/A (Digital Display)

Licensing

Usage License:

Lifetime use, no expiry dates, usable on multiple devices/computers

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 2-stroke single-cylinder (likely Piaggio/Minarelli AM6 engine)

Displacement:

Approximately 50cc (specific bore and stroke will be detailed in the manual)

Performance

Horsepower Range:

Typically around 2-5 HP (depending on licensing restrictions for 50cc models)

Torque Range:

Low torque, characteristic of small displacement 2-stroke engines

Fuel System

Carburetion:

Carburetor (specific model and size such as Dell'Orto PHBN 14/16mm will be detailed)

Fuel Type:

Unleaded gasoline mixed with 2-stroke oil (ratio specified in manual)

Ignition

Ignition System:

Electronic ignition (CDI - Capacitor Discharge Ignition)

Cooling

Cooling Method:

Air-cooled (with optional fan assist for specific models/conditions)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh manual gearbox

Optional

Transmission Variants:

Not typically applicable for this engine size; standard 6-speed

Features

Clutch Type:

Wet multi-plate clutch, cable-operated

Final Drive:

Chain drive

📐 Dimensions

Exterior

Seat Height:

Variable by model, typically in the range of 800-870 mm

Weights

Dry Weight:

Approximately 90-100 kg (exact figures vary by variant)

Fuel Tank Capacity:

Approximately 6-8 liters

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles typically do not undergo standardized crash testing like cars)

Active Features

Braking System Front:

Hydraulic disc brake (specific caliper and disc size will be in manual)

Braking System Rear:

Hydraulic disc brake (specific caliper and disc size will be in manual)

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals (full electrical system covered)

💡 Technology Features

Infotainment

Infotainment System:

Basic analog instrumentation (speedometer, odometer, tachometer, neutral indicator, turn signal indicators) - no complex infotainment

Driver Assistance

Electronic Aids:

No advanced electronic rider aids (ABS, traction control) typically found on 50cc models.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 2,000-3,000 km or annually (specific interval for gearbox oil and engine oil, if separate, detailed in manual)

Air Filter Cleaning:

Every 1,000-2,000 km or as needed based on conditions

Spark Plug Replacement:

Approximately every 3,000-5,000 km

Fluid Specifications

Engine Oil Type:

API TC or JASO FD certified 2-stroke engine oil (specific viscosity like SAE 10W-30 for gearbox, and specific 2T oil grade).

Coolant Type:

Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water)

Brake Fluid Type:

DOT 4 hydraulic brake fluid

Known Issues

Common Wear Items:

Clutch plates, piston rings, exhaust packing, chain and sprockets, wheel bearings, brake pads.

Potential Problems:

Carburetor tuning issues, ignition system faults, coolant leaks, exhaust port blockages in 2-stroke engines.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Gilera is an Italian motorcycle manufacturer with a long history dating back to 1909.

Model Evolution

Platform Basis:

The SMT and RCR 50 models are part of Gilera's lightweight sport/off-road motorcycle lineup, often utilizing shared engine and chassis components with other Piaggio Group brands.

Production

Production Period:

Covered model years are 2005-2014, indicating a significant production run within that decade.

🏆 Awards & Recognition

Recognitions

Model Specific Awards:

No specific widely publicized awards for this particular 50cc model, but Gilera as a brand has a history of racing success.

Ratings

Reliability Ratings:

Reliability is generally considered good for this engine platform when properly maintained, but 2-stroke engines require more diligent maintenance.

Certifications

Emissions Standards:

Compliant with European emissions standards for 50cc mopeds/motorcycles of its era (Euro 2 or Euro 3).