Vehicle Segment:
Mid-size scooter, popular for urban commuting and light touring.
Target Audience Manual:
Professional motorcycle and scooter technicians, as well as experienced DIY enthusiasts.
Key Competitors 2005:
Suzuki Burgman 125/200, Yamaha Majesty 125/250, Kymco Xciting 250, Piaggio Beverly 125/200.
Design Philosophy:
Comfortable, practical, and stylish maxi-scooter with significant underseat storage.
Value Proposition:
Provides essential, in-depth technical information required for accurate diagnosis and repair, reducing reliance on guesswork and saving time.
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures for both 125cc and 200cc variants.
Fuel System:
Carburetor (likely for these models) tuning, cleaning, and repair; fuel pump, fuel filter replacement.
Ignition System:
Spark plug specifications, ignition coil testing, CDI unit troubleshooting.
Cooling System:
Radiator maintenance, coolant flush and fill, thermostat replacement, fan operation.
Transmission And Drivetrain:
Automatic transmission (likely CVT) service, belt inspection and replacement, clutch operation, final drive maintenance.
Brakes:
Front and rear brake system service (discs/drums), hydraulic system bleeding, pad/shoe replacement, caliper/master cylinder repair.
Suspension:
Front fork overhaul, rear shock absorber inspection and replacement, linkage lubrication.
Steering:
Handlebar assembly, steering bearing maintenance and replacement.
Electrical System:
Wiring diagrams, battery maintenance, starter motor, lighting system, horn, instrumentation troubleshooting.
Bodywork And Plastics:
Fairing removal and installation, seat, storage compartment access, panel fitment.
Chassis And Frame:
Frame inspection, bolt torque specifications, stand mechanism.
Routine Maintenance:
Oil change intervals and specifications, air filter replacement, spark plug replacement, drive belt inspection.
Troubleshooting Guides:
Diagnostic charts and procedures for common running issues, electrical faults, and mechanical problems.
Disassembly Reassembly:
Step-by-step instructions for removing and installing major components and sub-assemblies.
Torque Specifications:
Detailed torque values for critical fasteners throughout the vehicle.
Component Testing:
Methods for testing the functionality of various electrical and mechanical components.
Depth Level:
Comprehensive; suitable for professional technicians and advanced DIY mechanics.
Diagnostic Capability:
Advanced diagnostic procedures and likely inclusion of specific electrical schematics for fault finding.
Rebuild Information:
Detailed instructions for engine and transmission rebuilds, including specifications for wear limits.
Engine Type:
Four-stroke, liquid-cooled, single-cylinder
Bore X Stroke:
52 mm x 58.6 mm (typical for this engine)
Compression Ratio:
11.0:1 (typical)
Max Power Hp:
15.0 hp @ 8000 rpm (approximate)
Max Torque Nm:
13.0 Nm @ 6500 rpm (approximate)
Engine Type:
Four-stroke, liquid-cooled, single-cylinder
Bore X Stroke:
66.7 mm x 57.1 mm (typical for this engine)
Compression Ratio:
10.5:1 (typical)
Max Power Hp:
19.0 hp @ 8000 rpm (approximate)
Max Torque Nm:
17.0 Nm @ 6500 rpm (approximate)
Fuel Delivery:
Carburetor (Mikuni, likely VM26 for 125, VM28 for 200 or similar)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON)
Safety Standards:
Adheres to European safety directives for two-wheeled vehicles.
Braking System:
Linked braking system (front and rear brakes activated by either lever), Disc brakes front and rear.
Lighting:
Halogen headlight, LED taillight, turn signals.
Frame Construction:
Steel tubing frame for rigidity and impact absorption.
Instrument Cluster:
Analog speedometer and tachometer, digital display for fuel level, odometer, trip meter, and possibly coolant temperature.
ABS:
Not typically equipped on base models of this era; manual would specify if ABS was an option.
Charging Port:
May include a 12V accessory socket in the underseat storage or glove box for charging devices.
Engine Oil Change:
Every 3,000 - 5,000 km or annually, whichever comes first (refer to manual for exact interval).
Air Filter Cleaning Replacement:
Every 4,000 - 6,000 km.
Spark Plug Replacement:
Every 8,000 - 12,000 km.
Drive Belt Inspection Replacement:
Inspect every 8,000 km, replace typically between 15,000 - 20,000 km.
Engine Oil Type:
Semi-synthetic or fully synthetic 10W-40, API SG or higher.
Engine Oil Capacity:
Approx. 1.3 - 1.5 Liters (check manual for exact figure with filter change).
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Transmission Fluid:
Not applicable (CVT system uses drive belt and clutch, no separate transmission fluid reservoir).
Common Wear Items:
Drive belt, variator rollers, brake pads, tires, suspension bushings.
Electrical Gremlins:
Occasional issues with voltage regulators or stator coils, often detailed in diagnostic sections.
