Target User:
Arctic Cat T660 Turbo Touring owners, DIY enthusiasts, and independent repair shops.
Value Proposition:
Provides factory-level repair and maintenance information, empowering owners to perform their own servicing, saving on labor costs, and ensuring proper upkeep of their snowmobile.
Searchability:
The PDF format allows for easy keyword searching to quickly locate specific information.
Illustration Quality:
Features numerous illustrations to aid in understanding complex procedures.
Printability:
Users can print specific pages or the entire manual as needed for hands-on work.
Systems Covered:
Engine, Fuel System, Drivetrain, Chassis, Suspension, Electrical System, Bodywork, Controls, Accessories, Troubleshooting, Maintenance
Estimated Page Count:
Hundreds (as stated in product description)
Manual Type:
Factory Service/Shop Repair Manual
Engine System:
Detailed coverage including disassembly, inspection, assembly, and troubleshooting of the turbocharged 660cc engine.
Fuel System:
Fuel injection system components, fuel pump, injectors, lines, and related diagnostics.
Drivetrain:
Clutch system (primary and secondary), drive belt inspection and replacement, chaincase, gears, and differential (if applicable).
Suspension:
Front and rear suspension components, shock absorbers, springs, A-arms, and track system.
Electrical System:
Wiring diagrams, ignition system, lighting, starter, battery, and component testing.
Braking System:
Brake caliper, master cylinder, brake lines, hydraulic system, and pad replacement.
Steering System:
Handlebar assembly, steering column, tie rods, and related components.
Bodywork And Plastics:
Removal and installation of body panels, hood, seat, and related trim.
Maintenance Procedures:
Regularly scheduled maintenance tasks, lubrication points, fluid changes (oil, coolant, chaincase oil), filter replacements.
Repair Procedures:
Step-by-step guides for common repairs, from minor adjustments to major component overhauls.
Troubleshooting:
Diagnostic flowcharts and procedures for identifying and resolving common and uncommon issues.
Engine Rebuild:
Comprehensive instructions for engine disassembly, cleaning, inspection, part replacement, and reassembly.
Transmission Service:
Clutch adjustment, belt replacement, and chaincase maintenance.
Diagnostic Capabilities:
Detailed diagnostic procedures for electrical and mechanical faults, including voltage checks and component testing.
Special Tools:
Identification of special tools required for specific procedures.
Torque Specifications:
Precise torque values for all critical fasteners.
Clearances And Tolerances:
Specifications for engine component clearances and bearing tolerances.
Engine Type:
4-Stroke, Turbocharged, 3-Cylinder
Displacement:
660 cc (Approximate)
Manufacturer Origin:
Likely Suzuki (based on T660 platform sharing)
Horsepower Estimate:
Typically in the range of 80-100+ HP (varies by specific tuning and turbo boost)
Torque Characteristics:
Turbocharging provides increased torque across the RPM range compared to naturally aspirated engines.
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
CDI (Capacitor Discharge Ignition) with ignition timing control.
Cooling Type:
Liquid-Cooled
Oil Type:
Specific synthetic or semi-synthetic snowmobile engine oil, meeting API SG or higher, and JASO MA/MA2 specifications. (Refer to manual for exact grade and viscosity, e.g., 0W-40 or 5W-40).
Oil Capacity:
Refer to manual for specific capacity (typically around 3-4 liters).
Transmission Type:
CVT (Continuously Variable Transmission) with Arctic Cat's own clutch system.
Drive System:
2-stroke Belt Drive (CVT)
Clutch Operation:
Automatic engagement and ratio changes based on engine RPM and load.
Chaincase Fluid:
Specific gear oil for snowmobile chaincases. (Refer to manual for viscosity and API rating, e.g., 75W-90 GL-4).
Chaincase Fluid Capacity:
Refer to manual for specific capacity (typically around 150-250 ml).
Crash Test Ratings:
N/A (Snowmobiles are not subject to automotive crash test ratings).
Braking System:
Hydraulic disc brake system for reliable stopping power.
Throttle Control:
Thumb throttle with safety interlock.
Lighting:
Headlights, taillights, and brake lights for visibility.
Engine Kill Switch:
Conveniently located safety tether or kill switch.
Gauge Cluster:
Analog and digital gauges for speed, RPM, fuel level, coolant temperature, and indicator lights.
N/A:
Minimal electronic driver assistance features typical for this era of snowmobile.
N/A:
No electronic connectivity features.
Oil Change Interval:
Typically every 1,000-2,000 miles or annually, whichever comes first. Refer to manual for specific mileage/hour recommendation and break-in service.
Drive Belt Inspection:
Inspect belt for wear and damage at regular intervals, replace as needed (typically around 3,000-5,000 miles, but depends heavily on usage and belt condition).
Spark Plug Replacement:
Refer to manual for recommended interval (e.g., 3,000-6,000 miles or annually).
Chaincase Oil Change:
Recommended annually or every 2,000 miles.
Engine Oil Specification:
Refer to manual for specific API and viscosity grade. Often a 0W-40 or 5W-40 synthetic snowmobile oil.
Coolant Specification:
Ethylene glycol-based antifreeze mixture, typically a 50/50 mix with distilled water. Refer to manual for specific type and color (e.g., green or orange).
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid. Refer to manual for exact specification.
Turbo System Checks:
Regular inspection of turbocharger, wastegate, and intercooler for proper function and leaks is crucial.
Drive Belt Durability:
Drive belt wear can be accelerated by aggressive riding or improper clutch alignment. Regular inspection and replacement are key.
Track And Suspension Wear:
As with any snowmobile, tracks and suspension components are subject to wear and tear, especially in abrasive conditions. The manual provides guidance on inspection and maintenance.
Arctic Cat Legacy:
Arctic Cat has a long-standing history in snowmobile manufacturing, known for innovation and performance in the powersports industry.
T660 Platform:
The T660 platform, often featuring Suzuki-derived engines, was a popular offering for Arctic Cat in the early to mid-2000s, known for its reliability and touring comfort.
Production Era:
Early to Mid-2000s (2005 model year falls within this period).
