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BMW 3 Series E46 2005 Service Repair Workshop Manual
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Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Model Year: 2005 Generation Generation Name: Fifth Generation (E46) Generation Years: 1998-2006 (Globally), 2000-2006 (North America) Codes Vehicle Codes...
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| Basic Information | |
| Identification | |
| Make: | BMW |
| Model: | 3 Series |
| Chassis Code: | E46 |
| Model Year: | 2005 |
| Generation | |
| Generation Name: | Fifth Generation (E46) |
| Generation Years: | 1998-2006 (Globally), 2000-2006 (North America) |
| Codes | |
| Vehicle Codes Covered: | All E46 variants produced for the 2005 model year, including Sedan (4-door), Coupe (2-door), Convertible (2-door), and Sports Wagon (Touring, 5-door). |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Compact Executive Sedan/Coupe/Convertible/Wagon |
| Key Selling Points E46: | Balancing sportiness with luxury, excellent handling, refined interiors, wide range of engine options. |
| Competitive Analysis | |
| Primary Competitors: | Mercedes-Benz C-Class (W203), Audi A4 (B6/B7), Lexus IS (XE10), Acura TL (UA5). |
| Key Features | |
| Manual Utility: | Indispensable tool for diagnosing and repairing the E46 generation, empowering owners and independent repair shops. |
| Vehicle Features 2005: | Introduction of updated styling (LCI facelift), revised interior, potential for newer engine variants and electronic features compared to earlier E46 models. |
| Manual Details | |
| Coverage Areas | |
| Manual Coverage Scope: | Comprehensive service, repair, diagnostic, and maintenance procedures for the BMW 3 Series E46 2005 model. |
| Page Count | |
| Estimated Page Count: | 1500+ |
| Manual Type | |
| Manual Type: | Service and Repair Workshop Manual |
| Manual Origin: | Likely compiled from official BMW technical service bulletins and factory repair manuals. |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital (likely PDF, but often presented as downloadable files) |
| Manual Coverage | |
| Systems Covered | |
| Engine Systems: | Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, emissions control (including VANOS and Valvetronic systems). |
| Transmission Systems: | Manual and automatic transmission repair, diagnostics, fluid services, clutch replacement, driveline components (driveshaft, differential). |
| Braking Systems: | Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid service, component replacement. |
| Electrical Systems: | Battery, charging system, starter, lighting, ignition system, wiring diagrams for all major systems, fuses, relays, control modules (ECU, TCU, ABS/DSC modules). |
| Suspension Steering: | Front and rear suspension components (struts, shocks, control arms, bushings), steering rack, power steering system, wheel alignment specifications. |
| Body Chassis: | Body panel removal/installation, interior trim, doors, windows, sunroof, convertible top mechanisms, chassis components, jacking points, towing information. |
| Climate Control: | HVAC system operation, refrigerant handling (R134a), blower motor, climate control modules, cabin air filter replacement. |
| Safety Systems: | Airbag system (SRS), seat belt operation, advanced safety features (e.g., DSC, potentially adaptive headlights if equipped). |
| Procedures Included | |
| Maintenance Procedures: | Oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, coolant flush and fill, brake pad/rotor replacement, fluid checks and top-offs. |
| Diagnostic Procedures: | Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) and their interpretation, component testing procedures, wiring harness checks. |
| Repair Procedures: | Detailed step-by-step instructions for component removal, repair, and reinstallation across all major vehicle systems. |
| Engine Repair: | Head gasket replacement, timing chain/belt (if applicable, though E46 generally uses chains), piston/ring replacement, valve adjustments, seal replacements. |
| Transmission Repair: | Clutch assembly replacement, torque converter service, transmission rebuild procedures (for both manual and automatic). |
| Electrical Diagnostics: | Troubleshooting electrical issues using wiring diagrams, component testing, module programming/coding basics. |
| Body Repair: | Door handle replacement, mirror replacement, bumper cover repair/replacement, headlight/taillight replacement. |
| Special Tool Requirements: | Identification of necessary BMW-specific or specialty tools for certain procedures (e.g., engine timing tools, hydraulic clutch bleeders). |
| Technical Depth | |
| Depth Of Coverage: | Professional-level, suitable for experienced DIY mechanics and professional technicians. |
| Diagnostic Capability: | Advanced diagnostics, including OBD-II fault code lookup and interpretation, live data stream analysis guidance. |
| Rebuild Procedures: | Detailed instructions for engine and transmission rebuilds, including tolerances, torque specifications, and assembly sequences. |
| Wiring Diagrams Completeness: | Extensive and detailed wiring schematics for all electrical systems, color-coded and component-labeled. |
| Manual Specifications | |
| File Format | |
| Digital Format: | |
| Searchability: | Searchable text content for quick information retrieval. |
| Print Quality | |
| Print Readability: | High resolution images and diagrams suitable for printing if desired. |
| Binding Type | |
| Binding Type: | N/A (Digital Format) |
| Paper Type | |
| Paper Type: | N/A (Digital Format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Families Covered: | M54 (Inline-6), M43 (Inline-4, less common in 2005 models, but possible in some markets), N42/N46 (Valvetronic Inline-4, common for 320i, 325i variants). |
| Specific Engines Examples: | M54B25 (2.5L), M54B30 (3.0L), N46B20 (2.0L). |
| Performance | |
| Horsepower Range: | Approximately 170 hp (2.0L) to 225 hp (3.0L). |
| Torque Range: | Approximately 170 lb-ft (2.0L) to 214 lb-ft (3.0L). |
| Fuel System | |
| Fuel Delivery: | Sequential Multi-Point Fuel Injection (MPI). |
| Fuel Type: | Premium Unleaded Gasoline (91 AKI or higher recommended). |
| Engine Management | |
| ECU Type: | Bosch Motronic (e.g., ME7.x variations). |
| Emissions Standards: | Compliant with EPA Tier 2 Bin 5 / CARB LEV II standards for 2005. |
| Transmission | |
| Standard | |
| Standard Transmission: | 5-speed Manual (Getrag GS5-39DZ or ZF S5D) |
| Optional | |
| Optional Transmission: | 5-speed Steptronic Automatic (GM/Hydra-Matic 5L40-E or ZF 5HP19) |
| Features | |
| Automatic Features: | Tiptronic-style manual shifting mode. |
| Fluid Specs | |
| Manual Transmission Fluid: | BMW MTF LT-2 (e.g., Pentosin MTF 2) |
| Automatic Transmission Fluid: | Dexron III (or equivalent, e.g., Pentosin ATF 1). |
| Dimensions | |
| Exterior | |
| Body Styles: | Sedan (E46/4), Coupe (E46/2), Convertible (E46/C), Sports Wagon (E46/3T or E46/3W). |
| Wheelbase Sedan Coupe: | 108.7 inches (2760 mm) |
| Wheelbase Wagon Convertible: | 110.4 inches (2804 mm) |
| Weights | |
| Curb Weight Range: | Approx. 3100 - 3600 lbs (1400 - 1630 kg) depending on body style and engine. |
| Gvwr Range: | Approx. 4200 - 4600 lbs (1900 - 2100 kg). |
| Safety Features | |
| Ratings | |
| NHTSA Ratings E46: | Generally received good ratings in frontal and side impact tests from NHTSA. (Specific 2005 ratings may vary by body style and testing protocols). |
| IIHS Ratings E46: | Often rated 'Good' in frontal offset tests by IIHS. |
| Active Features | |
| Active Safety Systems: | ABS, DSC (Dynamic Stability Control), Traction Control System (TCS). |
| Passive Features | |
| Passive Safety Features: | Front airbags, side airbags, available front and rear head protection system (HPS), three-point seat belts with pretensioners. |
| Convertible Safety: | Reinforced A-pillars, pop-up roll bars (on some models) for enhanced rollover protection. |
| Technology Features | |
| Infotainment | |
| Infotainment Options 2005: | BMW Professional Radio, optional CD changer, optional Harman Kardon sound system, optional navigation system (MkIV or MkIV Professional). |
| Connectivity Options: | Optional Bluetooth phone integration (e.g., ULF module). |
| Driver Assistance | |
| Driver Assistance Features: | Cruise control, park distance control (PDC) sensors, rain-sensing wipers, automatic climate control. |
| Lighting Options: | Standard halogen headlights, optional Xenon headlights with auto-leveling and headlamp washers, angel eye daytime running lights. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, as indicated by the Condition Based Service (CBS) system or manufacturer recommendation. |
| Microfilter Replacement: | Every 2 years or as needed, typically with HVAC service. |
| Spark Plug Replacement: | Approximately every 60,000 miles (100,000 km) for standard ignition plugs, or longer for iridium plugs. |
| Fluid Specifications | |
| Engine Oil Type: | Synthetic SAE 5W-30 or 0W-40 meeting BMW Longlife-01 (LL-01) specification. |
| Coolant Type: | BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent with corrosion inhibitors. |
| Brake Fluid Type: | DOT 4 Low Viscosity (LV) or DOT 4 Plus (BMW part number 82 11 1 468 072 or equivalent). |
| Known Issues | |
| Common E46 Issues: | Cracked plastic coolant expansion tanks, rear shock mount reinforcement, VANOS solenoid failure, oil leaks from valve cover and oil pan gaskets, CCV (Crankcase Ventilation) system issues, cooling system hoses, ABS/DSC sensor failures, window regulator failures, subframe mounting cracks (particularly on older E46s, but good to be aware of). |
| Oil Consumption: | Some M54 engines can exhibit increased oil consumption, particularly as mileage increases, often related to PCV system or valve stem seals. |
| Vehicle History | |
| Brand Heritage | |
| Bmw Philosophy: | Ultimate Driving Machine, focus on performance, handling, and driver engagement. |
| Model Evolution | |
| E46 Introduction: | Introduced in late 1997 for the 1998 model year, replacing the E36 3 Series. The E46 marked a significant step forward in design, technology, and refinement. |
| E46 Lci Facelift: | The 2005 model year represents the Life Cycle Impulse (LCI) facelift, featuring updated front and rear styling, revised interior trim, and powertrain enhancements for certain models. |
| Production | |
| Production Years Global: | 1998-2006 |
| Production Locations: | Mainly Dingolfing, Germany, with some assembly in other BMW plants globally. |
| Awards & Recognition | |
| Recognitions | |
| E46 Awards: | The E46 generation received numerous awards during its production run, including repeated listings on Car and Driver's '10Best' for various models, and accolades for its driving dynamics and design. |
| Ratings | |
| Consumer Reports Ratings: | Generally received good reliability ratings from sources like Consumer Reports during its early to mid-life, though specific years and engines varied. |
| Certifications | |
| Certification Standard: | Manual content aligns with industry-standard repair information practices. |