🏷️ Basic Information

Make:

Chrysler

Model:

Neon

Model Code:

PL

Year:

2005

Vin Position For Model Year:

Tenth digit

👋 Introduction

Model Segment:

Compact car, known for its value proposition and sporty handling, particularly in SRT trims.

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier/Cobalt, Mazda3.

Value Proposition:

Offered competitive pricing and a decent feature set for its class.

Performance Options:

Available with efficient 2.0L engines and a more potent 2.4L DOHC turbo (often in performance variants like the SRT-4), providing strong acceleration.

Importance Of Specific Manual:

Crucial for accurate repairs due to model year-specific differences published annually by the manufacturer, ensuring no misinformation from generalized manuals.

📋 Manual Details

Primary Coverage:

2005 Chrysler Neon PL

Engine Variants Covered:

2.0L SOHC, 2.4L DOHC Turbo

Transmission Variants Covered:

Automatic Transaxle 40TE, Manual Transaxle T350, Manual Transaxle T850

Drive Type Coverage:

Left Hand Drive (LHD), Right Hand Drive (RHD)

Trim Level Coverage:

Economy, Low Line, High Line, Premium, Sport, Special

Estimated Page Count:

N/A (Digital PDF - content is comprehensive)

Manual Type:

Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Powertrain:

Engine mechanical, fuel system, ignition system, emission control, exhaust system, automatic transaxle, manual transaxle.

Chassis:

Suspension (front and rear), steering system, brake system (hydraulic and parking), wheels and tires.

Electrical:

Body electrical systems, lighting, instrumentation, power accessories, charging system, starting system, audio systems, comfort and convenience.

Body:

Body construction, exterior trim, interior trim, doors, windows, mirrors, seats, safety restraints.

Routine Maintenance:

Oil changes, filter replacements, fluid level checks and top-offs, tire rotation, spark plug replacement, belt inspection and replacement.

Diagnostic Procedures:

Troubleshooting guides for various systems, fault code interpretation, diagnostic tool usage.

Repair Procedures:

Detailed step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components and systems.

Installation Procedures:

Guidance for installing new or replacement parts.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems.

Depth Of Information:

Extensive, covering everything from basic maintenance to complex diagnostics and component overhauls. Designed for professional technicians but accessible to skilled DIYers.

📊 Manual Specifications

PDF Bookmarks:

Fully and correctly bookmarked for easy navigation.

PDF Links:

All internal links within the PDF are functional and direct to the correct pages.

Printability:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type For Printed Manual:

N/A (Digital PDF file)

Paper Type For Printed Manual:

N/A (Digital PDF file)

Illustrations And Diagrams:

Numerous, high-quality illustrations and diagrams to aid in understanding procedures.

Operating Systems:

Compatible with all Windows, Linux, and Mac operating systems.

⚙️ Engine Specifications

2.0L Sohc:

2.0-liter inline-4 cylinder, SOHC (Single Overhead Camshaft). Typical output around 132 hp and 130 lb-ft torque (figures may vary slightly by sub-model).

2.4L DOHc Turbo:

2.4-liter inline-4 cylinder, DOHC (Double Overhead Camshaft) with turbocharger. Known as the 'World Engine' in some applications or a proprietary turbo unit. Significantly higher output, e.g., SRT-4 variants producing well over 200 hp and 250 lb-ft torque.

Horsepower Range:

Approximately 130-230+ hp depending on engine and trim.

Torque Range:

Approximately 130-260+ lb-ft depending on engine and trim.

Fuel Delivery:

Multi-port fuel injection (MPI) for naturally aspirated engines. Advanced fuel delivery systems for turbocharged variants, potentially including higher-flow injectors and optimized fuel pressure.

Recommended Fuel:

Unleaded gasoline. Premium unleaded recommended or required for turbocharged engines to achieve optimal performance and prevent detonation.

Coolant Capacity 2.0L:

Approximately 6.3 quarts (5.9 liters) of Mopar Antifreeze/Coolant (or equivalent).

Coolant Capacity 2.4L:

Approximately 7.0 quarts (6.6 liters) of Mopar Antifreeze/Coolant (or equivalent).

Engine Oil Type 2.0L:

SAE 5W-30 API Certified engine oil. Refer to manual for specific API service category.

Engine Oil Capacity 2.0L:

Approximately 4.0 quarts (3.8 liters) with filter change.

Engine Oil Type 2.4L:

SAE 5W-30 API Certified engine oil. Refer to manual for specific API service category, especially for turbo variants.

Engine Oil Capacity 2.4L:

Approximately 4.5 quarts (4.3 liters) with filter change.

🔧 Transmission

Standard Transmission:

Manual Transaxle T350 (typically for 2.0L SOHC models)

Optional Transmission Automatic:

Automatic Transaxle 40TE (common across various trims)

Optional Transmission Manual:

Manual Transaxle T850 (likely for higher performance 2.4L variants)

Transmission Fluid Type 40Te:

ATF+4® (Chrysler Material Number 05013457AA or equivalent)

Transmission Fluid Capacity 40Te:

Approximately 6.7 quarts (6.3 liters) for a dry fill, but service fill is typically around 3.5-4 quarts (3.3-3.8 liters) depending on torque converter fill.

Transmission Fluid Type Manual:

GL-4 gear oil (specific viscosity, e.g., 75W-90 or 80W-90, to be confirmed by manual for T350/T850).

Transmission Fluid Capacity Manual:

Refer to specific manual for exact capacities for T350 and T850, typically around 2.0-2.5 quarts.

📐 Dimensions

Wheelbase:

Approximately 105.1 inches (2670 mm)

Length:

Approximately 175.4 inches (4455 mm)

Width:

Approximately 67.7 inches (1720 mm)

Height:

Approximately 55.7 inches (1415 mm)

Curb Weight Range:

Approximately 2,600 - 3,000 lbs (1179 - 1361 kg) depending on engine, transmission, and trim.

Gross Vehicle Weight Rating Gvwr:

Varies by model, typically around 3,700 - 4,000 lbs.

Trunk Capacity:

Approximately 13.0 cubic feet.

🛡️ Safety Features

NHTSA Front Impact Driver:

Good (for comparable model years/generations)

NHTSA Front Impact Passenger:

Good (for comparable model years/generations)

IIHS Small Overlap Front:

Poor to Marginal (for comparable model years/generations due to platform characteristics)

ABS Availability:

Available, often standard on higher trims.

Traction Control Availability:

Available on select models, particularly higher-performance variants.

Airbag System:

Standard front airbags. Side-impact airbags may be optional or standard depending on trim and package.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants, three-point seatbelts for rear occupants.

💡 Technology Features

Audio System Options:

Factory AM/FM/CD player, optional Infinity audio system, optional CD changer. Auxiliary input jacks were not common for this model year.

ABS:

Available Anti-lock Braking System (ABS) as mentioned in safety features.

Remote Keyless Entry:

Available as an option on most trims, standard on higher trims.

Cruise Control:

Available, typically standard on higher trims.

Air Conditioning:

Standard on most trims, with manual climate control.

🔧 Maintenance

Oil Change Interval:

Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions. Consult manual for severe service intervals.

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed. Recommended replacement around 30,000 miles (48,000 km).

Spark Plug Replacement:

For 2.0L SOHC: Typically around 100,000 miles (160,000 km) using long-life spark plugs. For 2.4L DOHC Turbo: Intervals may vary, consult manual, but often similar or slightly shorter than naturally aspirated variants.

Transmission Fluid Change Automatic:

Every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on driving conditions and manufacturer recommendations. ATF+4® is considered a 'lifetime' fluid by some, but regular changes are advised for longevity.

Transmission Fluid Change Manual:

Typically not a scheduled maintenance item, but inspection for leaks and fluid level check is recommended periodically. Replacement may be advised at higher mileages (e.g., 100,000+ miles) or if issues arise.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (check manual for specific recommendation).

Power Steering Fluid Type:

Mopar Power Steering Fluid or equivalent DEXRON III/MERCON ATF.

Engine 2.0L Sohc:

Timing belt stretching or premature wear (though belt-driven engines typically have intervals around 90k-105k miles), oil leaks from valve cover gasket or oil pan, potential for coil-on-plug failures.

Engine 2.4L DOHc Turbo:

Turbocharger oil feed line issues, head gasket leaks, spark plug fouling, intake manifold gasket leaks, potential for ECU or sensor failures, turbocharger wastegate issues.

Transmission Automatic:

Internal seal leaks leading to slipping or harsh shifts, solenoid failures, torque converter issues, potential for transmission cooler line leaks.

Transmission Manual:

Clutch wear (normal wear item), potential for synchro wear in higher mileage units, throw-out bearing noise, occasional gear grinding issues.

Suspension And Steering:

Worn control arm bushings, ball joints, tie rod ends, and sway bar links leading to clunks or imprecise steering. Power steering pump leaks or noisy pumps.

Electrical Systems:

Faulty window regulators, power lock actuator failures, instrument cluster issues (e.g., dimming gauges), HVAC blower motor resistor failures, ABS sensor failures.

Body And Interior:

Door lock actuator failures, power window failures, interior trim piece fitment issues, potential for minor rust on lower body panels in certain climates.

📚 Vehicle History

Chrysler Brand Focus:

Chrysler, as part of DaimlerChrysler at the time, aimed to offer a stylish and affordable compact car.

Neon Generations:

The 2005 model year represents the second generation of the Chrysler Neon (introduced in 2000), which featured revised styling, improved interior quality, and updated powertrains.

Manufacturing Location:

Toluca, Mexico

Production Period:

The second generation Neon (PL platform) was produced from 2000 to 2005. The 2005 model year was the final year for the Neon in North America.

🏆 Awards & Recognition

Car And Driver 10 Best:

The first generation Neon was a Car and Driver 10Best winner in 1995. While the second generation continued the Neon's presence, it did not repeat this specific award for the 2005 model year.

Srt Performance Recognition:

The Dodge Neon SRT-4 (closely related to Chrysler Neon performance variants) received accolades for its performance-to-price ratio.