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2005 Daihatsu Sirion (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion Year: 2005 Generation: 2nd Gen (M300 series) Codes Chassis Codes: M300, M301, M303, M312 Engine Codes: K3-VE (1.3L), 1KR-FE (1.0L), 3SZ-VE (1.5L...
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UGS: 457996
2005 Daihatsu Sirion (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion
Year:
2005
Generation:
2nd Gen (M300 series)
Codes
Chassis Codes:
M300, M301, M303, M312
Engine Codes:
K3-VE (1.3L), 1KR-FE (1.0L), 3SZ-VE (1.5L - select markets)
👋 Introduction
Market Position
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent repair shops, aspiring automotive technicians
Competitive Analysis
Value Proposition:
Provides dealership-level repair information at a fraction of the cost of professional services or multiple physical manuals
Key Features
Authenticity:
Vehicle-specific, not generic information; identical to technician-used manuals
Completeness:
Comprehensive A-Z coverage for all models and repairs
Digital Benefits:
Printable on demand, portable, easily shareable, reduced risk of damage compared to physical manuals
Diagnostic Capability:
Includes wiring schematics and diagnostic procedures to facilitate fault finding
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Scope:
All Models & All Repairs A-Z
Page Count
Estimated Pages:
Extensive (Specific count not provided, but described as comprehensive for all repairs A-Z)
Manual Type
Type:
Factory-level Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
Accessibility:
Compatible with Windows (Vista32/64, XP, ME, 98, NT, 2000) and Mac
Software Requirements:
Adobe PDF Reader, Winzip
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Control System, Mechanical, Fuel, Emission Control, Intake/Exhaust, Cooling, Lube, Ignition, Starting, Charging, Auto Transmission, Clutch, Manual Transmission, Transfer/Propeller Shaft, Drive Shaft, Differential, Axle
Chassis:
Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering
Electrical:
Electrical System, Wiring Schematics, Multiplex/CAN Communication, Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter/Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel
Body:
Exterior & Interior, Seat, Engine Hood/Door
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Checks/Changes, Filter Replacements, Inspections
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation, Component Testing
Repair:
Step-by-step repair procedures for all major systems, component removal and installation, reassembly instructions
Technical Data:
Specifications, Torque Values, Clearances, Timing Information
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and experienced DIY enthusiasts
Illustrations
Presence:
Includes Diagrams, Illustrations, and Wiring Schematics
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Likely text-searchable (typical for high-quality PDF manuals)
Print Quality
Printability:
All pages printable, allowing for enlarged image printing
Binding Type
Type:
N/A (Digital format)
Paper Type
Type:
N/A (Digital format)
Ease Of Use
Usability:
Single, easy-to-use PDF; no flipping through multiple books
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
K3-VE
Engine 1 Type:
1.3L (1298cc) DOHC Inline-4
Engine 1 Displacement:
1.3 Liters
Engine 1 Valvetrain:
16 Valve DOHC (Dual Overhead Camshafts)
Engine 1 Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (MPI)
Engine 1 Performance Estimate:
Approx. 87-90 PS (64-66 kW) @ 6000 rpm, 12.3 kg-m (121 Nm) @ 3200 rpm (Specific figures vary by market and tune)
Secondary Engine Options
Engine 2 Code:
1KR-FE
Engine 2 Type:
1.0L (998cc) DOHC Inline-3 VVT-i
Engine 2 Performance Estimate:
Approx. 69 PS (51 kW) @ 6000 rpm, 9.6 kg-m (94 Nm) @ 3600 rpm
Engine 3 Code:
3SZ-VE (Less Common in Global Markets for 2005)
Engine 3 Type:
1.5L (1495cc) DOHC Inline-4 VVT-i
Engine 3 Performance Estimate:
Approx. 102-109 PS (75-80 kW)
Fuel System
Type:
Multi-Point Fuel Injection (MPI)
Emission Control
Features:
Catalytic Converter, Oxygen Sensors, EGR (Exhaust Gas Recirculation) in some configurations
🔧 Transmission
Standard
Type 1 3L:
4-Speed Automatic (4AT)
Optional
Type 1 3L Manual:
5-Speed Manual (5MT)
Standard 1 0L
Type:
4-Speed Automatic (4AT)
Optional 1 0L Manual
Type:
5-Speed Manual (5MT)
Features
Drive Type:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) available on some 1.3L models
Fluid Specifications
Automatic:
Dexron III or equivalent (Refer to manual for exact Toyota/Daihatsu ATF specification, e.g., Toyota ATF Type T-IV may be specified for later iterations or depending on market)
Manual:
GL-4 SAE 75W-90 (Refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 3,675 mm (144.7 in)
Width:
Approx. 1,665 mm (65.6 in)
Height:
Approx. 1,530 mm (60.2 in)
Wheelbase:
Approx. 2,460 mm (96.9 in)
Weights
Curb Weight:
Approx. 900 - 1000 kg (1984 - 2205 lbs) depending on engine and drivetrain
🛡️ Safety Features
Ratings
General:
Safety ratings varied by market and testing agency. Euro NCAP results should be consulted for European models.
Active Features
Braking:
Front Disc Brakes, Rear Drum Brakes (Optional Rear Disc on higher trims/markets); ABS (Anti-lock Braking System) and EBD (Electronic Brake-force Distribution) available on select models.
Passive Features
Airbags:
Driver and Passenger Front Airbags standard; Side Airbags and Curtain Airbags optional/market dependent.
Restraint System:
Seat belts with pretensioners and load limiters, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player; optional MP3 playback or upgraded speaker systems may be available depending on trim level and market.
Connectivity:
Limited by modern standards. May include auxiliary input for external audio devices on some later models or aftermarket upgrades.
Driver Assistance
Features:
ABS and EBD were optional. Cruise control was available on higher trim levels.
Comfort Features
Climate Control:
Manual Air Conditioning standard on most models; automatic climate control was rare.
Lighting
Headlights:
Halogen headlights; projector-style or HID headlights were not standard on this generation.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000 - 10,000 miles (8,000 - 16,000 km) or 6-12 months, depending on oil type and driving conditions (Refer to manual for specific interval).
Air Filter:
Replace every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.
Spark Plugs:
Replace every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (Iridium plugs typically have longer intervals).
Fluid Specifications
Engine Oil Type:
0W-20, 5W-20, or 5W-30 synthetic or semi-synthetic oil, depending on climate and engine variant. (Refer to manual for exact viscosity and API service classification).
Coolant Type:
Toyota Super Long Life Coolant (SLLC) pink or equivalent ethylene glycol-based coolant. (Capacity approx. 4.5-5.0 Liters).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (Capacity approx. 0.5 - 0.7 Liters).
Power Steering Fluid:
Dexron II/III ATF or specific power steering fluid (Check manual for compatibility).
Known Issues
Engine 1 0L 1Kr-Fe:
Potential for increased oil consumption with high mileage; occasional issues with ignition coils or spark plugs.
Engine 1 3L K3-Ve:
Generally reliable, but like many engines, can develop oil leaks at valve cover gasket or oil pan gasket with age. Timing chain tensioner wear can occur.
Transmission:
Automatic transmissions can be sensitive to fluid condition; regular changes are important to prevent premature wear.
Suspension Steering:
Front suspension components like ball joints, tie rod ends, and bushings can wear over time, leading to noise or imprecise steering feel.
Electrical:
As with many vehicles of this era, intermittent issues with sensors (e.g., O2 sensors), window regulators, or central locking can occur.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient, and reliable vehicles, often focusing on compact city cars and kei cars.
Model Evolution
Sirion Legacy:
The 2nd generation Sirion (M300 series) was introduced in 2004 and represented a significant redesign over the first generation, featuring a more modern and aerodynamic exterior, updated interior, and new powertrain options. It was also sold as the Toyota Passo in Japan and Subaru Justy in some European markets.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with some production or assembly potentially occurring in other Daihatsu/Toyota facilities depending on market.
🏆 Awards & Recognition
Recognitions
General:
While specific major 'awards' for the 2005 Sirion are not prominently documented in general automotive reviews, Daihatsu vehicles generally receive recognition for their reliability, fuel economy, and value in their respective market segments. Its association with Toyota also lends credibility to its engineering and quality.
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