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Dodge Caravan 2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2005 Codes Platform: NS (Short Wheelbase) / RS (Long Wheelbase) Vin Digit Vehicle Type: 4 (Minivan) 👋 Introduction Market Position Vehicle...
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Taper: Car
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UGS: 437517
Mots clés: 2005 Car Caravan Cars Dodge Misc
Dodge Caravan 2005 Service Repair Workshop ManualDodge Caravan 2005 Service Repair Workshop ManualDodge Caravan 2005 Service Repair Workshop ManualDodge Caravan 2005 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Year:
2005
Codes
Platform:
NS (Short Wheelbase) / RS (Long Wheelbase)
Vin Digit Vehicle Type:
4 (Minivan)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Minivan
Key Competitors:
Honda Odyssey, Toyota Sienna, Chevrolet Venture, Ford Windstar, Kia Sedona.
Competitive Analysis
Strengths:
Spacious interior, flexible seating, powerful optional V6 engine, generally good value.
Weaknesses:
Interior material quality could be improved, fuel economy average for the class, transmission issues reported on some early models.
Key Features
Body Styles:
Standard Wheelbase (SWB) and Long Wheelbase (LWB) options.
Seating Configurations:
Available in 7-seater configurations with Stow 'n Go seating on select trims starting in later model years, though 2005 may have traditional removable seats.
📋 Manual Details
Coverage Areas
Service Coverage:
Comprehensive service, repair, and diagnostic information for the 2005 Dodge Caravan.
Component Coverage:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Interior.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF or similar, based on common sales practices)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, assembly, troubleshooting, diagnostics, specifications for all engine variants.
Engine Performance:
Fuel delivery, ignition, emissions control systems, engine tuning, performance diagnostics.
Transmission Manual:
Service and repair procedures for automatic transmissions.
Drivetrain:
Front-wheel drive systems, axle shafts, constant velocity (CV) joints, differentials.
Suspension:
Front and rear suspension components, alignment specifications, shock absorbers, struts.
Steering:
Power steering system, steering gear, tie rods, steering column.
Brakes:
Front and rear brake systems (disc/drum), ABS, brake fluid specifications, bleeding procedures.
Electrical System:
Battery, charging system, starter, lighting, horns, power windows, locks, mirrors.
Body And Interior:
Body panel removal/installation, door mechanisms, interior trim, seats, roof rack systems.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides for common and complex issues.
Repair:
Step-by-step repair procedures for all major mechanical and electrical components.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), diagnostic procedures for various systems, wiring diagrams.
Specifications:
Torque specifications, clearances, fluid capacities, component tolerances.
Technical Depth
Depth:
Full factory-level repair and diagnostic procedures, suitable for professional technicians and experienced DIYers.
Accuracy:
Factory-originated data ensures accuracy for all procedures and specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Print Readability:
High-resolution, searchable text and clear diagrams/illustrations.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.4L Inline-4 (2.4 DOHC 16V)
Engine Option 1 Hp:
150 hp @ 5200 rpm
Engine Option 1 Torque:
160 lb-ft @ 4000 rpm
Engine Option 2:
3.3L V6 (3.3 OHV 12V)
Engine Option 2 Hp:
180 hp @ 5000 rpm
Engine Option 2 Torque:
205 lb-ft @ 4000 rpm
Engine Option 3:
3.8L V6 (3.8 OHV 12V)
Engine Option 3 Hp:
200 hp @ 5200 rpm
Engine Option 3 Torque:
240 lb-ft @ 3200 rpm
Performance
Emissions Control:
Catalytic converter, EGR system, evaporative emissions control.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI).
Fuel Type:
Unleaded gasoline.
Fuel Tank Capacity:
Approx. 18 gallons (68 L)
🔧 Transmission
Standard
Standard Transmission:
4-speed automatic transmission (42LE/41TE for 4-cyl, 44RFE for V6).
Optional
Optional Transmission:
None.
Features
Transmission Features:
Electronically controlled, lock-up torque converter.
Transmission Fluid Spec:
Chrysler ATF+4 (MS-9602)
📐 Dimensions
Exterior
Length Swb:
175.2 inches (4450 mm)
Length Lwb:
190.7 inches (4844 mm)
Width:
72.0 inches (1829 mm)
Height:
66.7 inches (1694 mm)
Wheelbase Swb:
112.1 inches (2847 mm)
Wheelbase Lwb:
124.1 inches (3152 mm)
Cargo
Cargo Volume Swb:
Approx. 85.5 cu ft (behind 2nd row)
Cargo Volume Lwb:
Approx. 120.5 cu ft (behind 2nd row)
Weights
Curb Weight Est Min:
3,600 lbs (1633 kg)
Curb Weight Est Max:
4,300 lbs (1950 kg)
Gvw Est:
5,600 lbs (2540 kg) to 6,100 lbs (2767 kg) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
Good (for 2005 models with specific equipment)
NHTSA Front Passenger Impact:
Good (for 2005 models with specific equipment)
IIHS Frontal Offset Impact:
Acceptable (for 2005 models)
Active Features
ABS:
Standard on all models.
Traction Control:
Optional on some trims/models.
Passive Features
Airbags Front:
Standard driver and front passenger airbags.
Airbags Side:
Optional or standard on higher trims (front side airbags).
Seat Belts:
3-point seat belts for all seating positions, front seat belt pretensioners.
💡 Technology Features
Infotainment
Infotainment Options:
Factory AM/FM/CD player, optional cassette, optional rear-seat entertainment system (DVD player and screen on LWB models).
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Connectivity Features:
Limited by modern standards; typically includes 12V power outlets. No Bluetooth or USB connectivity from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type. Consult manual for specific recommendations.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Approx. 30,000-60,000 miles (48,000-96,000 km) depending on plug type (e.g., copper, platinum, iridium).
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (API Certified).
Coolant Spec:
Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, typically pink or orange.
Brake Fluid Spec:
DOT 3.
Known Issues
Transmission Common Problems:
Early models (pre-2005) of the 41TE/42LE transmission can experience solenoid issues, torque converter shudder, or failure of the input/output shaft seals.
Engine Common Problems:
Rear main seal leaks on V6 engines, intake manifold gasket leaks (on some models), PCV system issues.
Suspension Common Problems:
Worn ball joints, tie rod ends, and control arm bushings; noisy front struts/shocks.
Electrical Common Problems:
Faulty blower motor resistor, issues with power window regulators, odometer failures, ABS sensor failures.
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge has a long history of producing robust and practical vehicles, often focusing on value and utility in segments like trucks and vans.
Model Evolution
Caravan Lineage:
The Dodge Caravan, along with its Chrysler and Plymouth siblings, pioneered the minivan segment in the early 1980s. The 2005 model belongs to the fourth generation (2001-2007), which saw significant updates in styling and features.
Production
Assembly Locations:
Windsor, Ontario, Canada; St. Louis, Missouri, USA (depending on specific model year variations).
🏆 Awards & Recognition
Recognitions
Car Of The Year:
While the Caravan has historically received various awards, specific major 'Car of the Year' accolades for the 2005 model are not prominent; it consistently remained a strong seller in its segment.
Ratings
Consumer Reports Ratings:
Ratings vary by model year and specific powertrain, but generally considered average to below average for reliability in the mid-2000s, particularly concerning transmission and certain electrical components. Consult historical consumer reports for detailed insights.
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