Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly of all engine components.
Engine Performance:
Engine tuning, diagnostic procedures, emission controls, power output adjustments.
Fuel System:
Fuel delivery, injection systems, fuel pumps, injectors, pressure regulation.
Cooling System:
Radiator, water pump, thermostat, coolant flow, pressure testing.
Ignition System:
Spark plugs, coils, ignition timing, electronic ignition control modules.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, pipes, emission control components.
Transmission Manual:
Clutch, gearbox, internal components, shift linkage, repair procedures.
Transmission Automatic:
Torque converter, valve body, internal clutches and bands, electronic controls, fluid service.
Drivetrain Components:
Driveshafts, universal joints, CV joints, differential, axle shafts.
Suspension System:
Front and rear suspension, control arms, springs, shocks, ball joints, bushings, alignment.
Steering System:
Power steering pump, rack and pinion, steering column, tie rods, alignment.
Brake System:
Front and rear brakes (disc/drum), ABS system, hydraulic lines, master cylinder, calipers, wheel cylinders.
Electrical System Overview:
Wiring diagrams, electrical component locations, system diagnostics.
Charging System:
Alternator, voltage regulator, battery, wiring.
Starting System:
Starter motor, starter solenoid, ignition switch, battery.
Lighting System:
Headlights, taillights, interior lights, trailer lighting, bulb specifications.
Instrumentation:
Gauges, warning lights, dashboard diagnostics, HVAC controls.
Body And Chassis:
Frame, body panels, doors, hood, tailgate, interior trim, weatherstripping.
HVAC System:
Air conditioning, heating, ventilation, climate control system operation and repair.
Safety Systems:
Airbag system diagnostics and repair, seat belt mechanisms.
Emission Control System:
EGR system, O2 sensors, PCV system, evaporative emission control.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for common issues.
Component Replacement:
Step-by-step instructions for replacing major and minor vehicle components.
Engine Rebuilds:
Detailed procedures for complete engine overhauls and major repairs.
Transmission Rebuilds:
Comprehensive instructions for rebuilding both manual and automatic transmissions.
Brake Service:
Pad and shoe replacement, rotor resurfacing/replacement, caliper and cylinder service, bleeding procedures.
Electrical Diagnostics:
Using multimeters, oscilloscopes, and diagnostic tools for electrical system fault finding.
Suspension Alignment:
Specifications and procedures for wheel alignment.
Airbag System Service:
Safe handling, diagnostics, and replacement of airbag components.
Body Panel Repair:
Procedures for dent removal, panel alignment, and replacement.
Depth:
Covers everything from basic scheduled maintenance to complete engine and transmission overhauls and advanced electrical diagnostics.
Diagnostic Tools:
Includes information on using OBD-II scanners and specific diagnostic procedures.
Specifications And Tolerances:
Detailed torque specifications, clearances, and operating tolerances for all major components.
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
V6: Approx. 60,000 miles; V8: Approx. 100,000 miles (depending on plug type).
Transmission Fluid Change:
Every 30,000-60,000 miles for automatic transmission, or per severe service schedule.
Coolant Change:
Every 30,000-100,000 miles or 2-5 years, depending on coolant type.
Engine Oil Viscosity V6:
SAE 5W-30 (refer to manual for specific conditions)
Engine Oil Viscosity V8:
SAE 5W-30 or 10W-30 (refer to manual for specific conditions)
Engine Oil Capacity V6:
5.0 quarts (4.7 liters) with filter
Engine Oil Capacity V8:
6.0 quarts (5.7 liters) with filter
Coolant Type:
Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) antifreeze (Mopar OAT or equivalent)
Power Steering Fluid:
ATF+4 (or Chrysler specified power steering fluid)
Common Issue 1:
Radiator leaks (especially upper tanks)
Common Issue 2:
Ignition coil failure (leads to misfires)
Common Issue 3:
Actuator door failures in HVAC system
Common Issue 4:
Rear axle seal leaks
Common Issue 5:
ABS sensor issues
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, dating back to the early days of the automotive industry.
First Generation Dakota:
Introduced in 1987, the first-generation Dakota was a groundbreaking compact pickup that offered V8 engines, a feature not common in its class.
Second Generation An:
The second generation (AN) debuted for the 1997 model year with a more aerodynamic design, a larger interior, and significant mechanical updates. It continued the Dakota's reputation for offering potent V8 power in a smaller package.
2001 Refresh:
The 2001 model year saw a significant mid-cycle refresh for the second generation, introducing revised styling (notably the 'crosshair' grille), an updated interior, and the new 4.7L Magnum V8 engine.
Manufacturing Plant:
Warren Truck Assembly Plant, Warren, Michigan, USA
Production Years For 2005 Model:
Produced from late 2004 through early 2005.