Target Audience:
Professional mechanics, DIY enthusiasts, fleet managers, vehicle owners.
Value Proposition:
Provides comprehensive, factory-level service information for critical vehicle maintenance and repair.
Alternatives:
OEM service manuals, other third-party repair manuals (e.g., Haynes, Chilton).
Advantage:
Likely more detailed and exhaustive than aftermarket manuals, covering all models/trims comprehensively.
Scope:
Covers multiple Dodge platforms from a single model year, offering broad utility.
Accessibility:
Digital format allows for easy storage, search, and access on various devices.
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling, starting, charging.
Engine Performance:
Fuel injection, ignition system, emission controls, turbocharging (where applicable).
Transmission Manual:
Manual transmission repair, clutch, shifter mechanisms, drivetrain components.
Transmission Automatic:
Automatic transmission diagnosis, repair, fluid service, torque converter.
Drivetrain:
Front/rear axles, differentials, transfer case, driveshafts, CV joints, propeller shafts.
Brakes:
Front/rear brake systems, hydraulic lines, master cylinder, power booster, ABS, parking brake.
Suspension:
Front/rear suspension components, control arms, ball joints, bushings, springs, shock absorbers, steering knuckles.
Steering:
Power steering system, steering column, steering gear/rack and pinion, tie rods.
Electrical System:
Battery, starter, alternator, wiring diagrams, lighting, horns, wipers, power windows, seats.
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, mirrors, trim.
Body Interior:
Dashboard, seats, upholstery, interior trim panels, airbags, climate control panels.
HVAC:
Heating, ventilation, air conditioning systems, components, refrigerant service.
Diagnostic Troubleshooting:
Troubleshooting charts, symptom-based diagnostics, error code interpretation.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections.
Component Replacement:
Detailed step-by-step instructions for replacing major and minor components across all systems.
Rebuild Procedures:
Engine rebuild, transmission overhaul, axle rebuild, suspension component rebuilding.
Adjustment Procedures:
Valve adjustments, brake adjustments, steering alignment procedures, headlight aim.
Torque Specifications:
Precise torque values for all critical fasteners.
Diagnostic Routines:
Step-by-step diagnostic sequences for common and complex problems.
Depth:
Comprehensive, from basic maintenance to complete overhaul and advanced diagnostics.
Detail Level:
Detailed diagrams, schematics, illustrations, and written instructions.
Troubleshooting Scope:
Extensive troubleshooting guides covering electrical, mechanical, and drivability issues.
Standard Transmission Ram 2500 3500:
6-Speed Manual NV4500 (Diesel), 5-Speed Manual G360 (Gas)
Standard Transmission Ram 1500:
4-Speed Automatic 48RE, 5-Speed Manual Getrag 238 (less common)
Standard Transmission Durango:
4-Speed Automatic 45RFE/545RFE
Standard Transmission Dakota:
5-Speed Manual NV1500, 4-Speed Automatic 42RLE
Optional Transmission Ram:
4-Speed Automatic 48RE (Gas), 4-Speed Automatic 48RE (Diesel for heavier duty)
Optional Transmission Durango:
5-Speed Automatic 545RFE (with HEMI)
Optional Transmission Dakota:
4-Speed Automatic 45RFE (4.7L V8)
Transfer Case Ram:
Electronic Shift-On-The-Fly (ESOF) or Manual Transfer Case
Transmission Fluid Spec Auto:
ATF+4 (Chrysler Material Standard MS-9602)
Transmission Fluid Spec Manual:
API GL-5 Gear Lubricant (SAE 75W-90 or 75W-140 depending on application)
Oil Change Interval Gasoline:
Every 7,500 miles or 6 months (check manual for specific engine/oil type).
Oil Change Interval Cummins:
Every 7,500 miles or 6 months (or as per severe duty schedule).
Service Intervals Filters
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on conditions.
Fuel Filter Replacement Cummins:
Every 15,000 miles.
Fluid Specifications Engine
Engine Oil Spec Gasoline:
API SP or previous specs, SAE 5W-20 (most V6/V8), SAE 5W-30 for some older or heavier-duty applications. Consult manual for exact spec.
Engine Oil Spec Cummins:
API CI-4 or CH-4, SAE 15W-40 (preferred for diesel).
Fluid Specifications Coolant
Coolant Type:
Mopar Antifreeze/Coolant (HOAT) - Orange or equivalent (50/50 mix with distilled water).
Common Issues Hemi Startup:
Dodge HEMI Tick (lifter noise), especially on startup, potentially related to oil viscosity or camshaft wear.
Common Issues Transmission:
45RFE/545RFE transmission issues can include solenoid pack failure or torque converter problems. 48RE can have solenoid issues or wear.
Common Issues Cummins:
Common issues can include lift pump failure, injector issues, and occasional power steering pump leaks.
Common Issues Ignition:
Spark plug erosion on HEMI engines, coil-on-plug failures.
Common Issues Suspension:
Ball joint wear, tie rod end wear, and control arm bushing wear leading to steering looseness and tire wear.
Dodge Legacy:
Dodge has a long history of producing robust trucks and SUVs, known for their power and utility.
Third Gen Ram Launch:
The DH/DR platform represented a significant redesign for the Ram trucks, launched for the 2002 model year, continuing through 2008. The 2005 model year saw the introduction of the 5.7L HEMI engine.
Second Gen Durango Launch:
The ND platform Durango was a mid-size SUV, sharing its platform with the Dakota. The 2005 model year introduced the powerful 5.7L HEMI option.
Second Gen Dakota Launch:
The AN platform Dakota was a popular mid-size pickup truck, known for its strong V8 engines and car-like ride compared to larger trucks. The 2005 model year saw minor updates.
Manufacturing Locations:
Various Chrysler plants in North America (specific locations vary by model).