Engine:
Detailed diagnosis, repair, and overhaul of the 2.0L (16V) SOHC and DOHC engines.
Transmission:
Coverage for automatic (41TE) and manual transmissions, including diagnosis, repair, and overhaul.
Brakes:
ABS, non-ABS systems, hydraulic components, diagnosis, and repair.
Suspension:
Front and rear suspension systems, steering, alignment, and component replacement.
Electrical System:
Comprehensive wiring diagrams, component testing, diagnostic procedures for all electrical circuits.
Body And Frame:
Body panel repair, structural integrity, interior trim, glass replacement, and door hardware.
HVAC:
Diagnosis and repair of heating, ventilation, and air conditioning systems.
Fuel System:
Fuel delivery, injection, evaporative emissions control, and fuel tank diagnostics.
Cooling System:
Radiator, water pump, thermostat, cooling fans, and coolant flow diagnostics.
Exhaust System:
Catalytic converter, mufflers, pipes, and emissions control components.
Power Steering:
Hydraulic power steering system diagnosis and repair.
Lighting System:
Headlights, taillights, interior lighting, and related circuits.
Instrumentation And Gauges:
Diagnosis and repair of speedometer, tachometer, warning lights, and other gauges.
Safety Systems:
Airbag system diagnosis and repair, seatbelt mechanisms.
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotation.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving faults using symptom-based approaches.
Component Repair:
Detailed step-by-step instructions for removing, repairing, and reinstalling major and minor components.
Overhaul Procedures:
Complete engine and transmission rebuild procedures with specifications.
Wiring Diagrams:
Extensive, high-quality wiring schematics for all vehicle systems.
Diagnostic Flowcharts:
Industry-standard diagnostic flowcharts and decision trees for efficient troubleshooting.
Technical Specifications:
Torque values, clearances, fluid capacities, and component tolerances.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
System Checks:
Procedures for verifying the proper operation of all vehicle systems.
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls and advanced electronic diagnostics.
Diagnostic Focus:
In-depth focus on diagnostic procedures, including OBD-II codes, sensor data interpretation, and circuit analysis.
Engine Code:
EDZ (SOHC), EAS (DOHC)
Displacement:
2.0 Liters (1996 cc)
Configuration:
Inline 4-Cylinder
Valvetrain:
SOHC (Single Overhead Camshaft) 16-Valve or DOHC (Double Overhead Camshaft) 16-Valve
Horsepower Sohc:
132 hp @ 6000 rpm
Torque Sohc:
130 lb-ft @ 4500 rpm
Horsepower DOHc:
145 hp @ 6400 rpm (SRT-4 variant, though not explicitly mentioned in product name, common for PL platform)
Torque DOHc:
150 lb-ft @ 4800 rpm (SRT-4 variant)
Fuel Delivery:
Multi-Port Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug.
Oil Change:
Every 3,000 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual).
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 30,000 - 100,000 miles depending on spark plug type (refer to manual).
Coolant Flush:
Every 30,000 - 60,000 miles or 3-5 years.
Engine Oil:
SAE 5W-30 (API Certified)
Coolant:
Chrysler OAT (Organic Additive Technology) HOAT or HOAT type, 50/50 mix with distilled water.
Engine:
Oil consumption, timing belt tensioner (on earlier models, but 2005 is likely chain driven or updated belt), occasional head gasket issues.
Transmission:
Automatic transmission solenoid issues, torque converter shudder.
Electrical:
Window regulator failures, instrument cluster problems, CAN bus communication issues.
Suspension:
Front suspension wear (ball joints, tie rods), rear trailing arm bushings.
