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Harley Davidson FXD Dyna Super Glide 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXD Dyna Super Glide Year: 2005 Platform: Dyna Codes Vehicle Code: FXD 👋 Introduction Market Position Category: Cruiser Motorcycle Positioning: The Dyna Super...
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Harley Davidson FXD Dyna Super Glide 2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXD Dyna Super Glide
Year:
2005
Platform:
Dyna
Codes
Vehicle Code:
FXD
👋 Introduction
Market Position
Category:
Cruiser Motorcycle
Positioning:
The Dyna Super Glide FXD was positioned as a versatile, customizable cruiser offering a balance of classic Harley-Davidson styling and modern performance in its era.
Competitive Analysis
Competitors:
Competed with other V-twin cruisers from American and Japanese manufacturers, offering a platform for personalization and touring.
Key Features
Features:
Iconic Harley-Davidson V-twin rumble, Twin Cam 88 engine, comfortable riding position, robust chassis, ample customization potential.
📋 Manual Details
Coverage Areas
Engine:
Included
Transmission:
Included
Chassis:
Included
Electrical System:
Included
Bodywork:
Included
Suspension:
Included
Brakes:
Included
Fuel System:
Included
Ignition System:
Included
Exhaust System:
Included
Wheels And Tires:
Included
Troubleshooting:
Included
Page Count
Pages:
Hundreds
Manual Type
Type:
Workshop Service Repair Manual
Source:
Official Factory Service Manual
Language
Language:
English
Format
Format:
Downloadable
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 88 (1450cc) V-Twin engine overhaul, diagnostics, performance tuning, lubrication system, cooling system (air-cooled), oil pump, oil filter, oil cooler integration.
Transmission:
5-speed constant mesh transmission (Traxion system), clutch operation, primary drive, gearbox disassembly and reassembly, lubrication, troubleshooting.
Electrical System:
Wiring diagrams, battery, starter motor, charging system (alternator), ignition system (electronic), lighting (headlight, taillight, signals), instrumentation, fuses, relays, diagnostics of electrical faults.
Fuel System:
Carburetor (Keihin CV 40mm typical) overhaul, jetting, adjustment, fuel pump, fuel lines, fuel tank, emissions controls.
Brakes:
Front and rear disc brakes, brake calipers, master cylinders, brake lines, brake fluid specifications, bleeding procedures, ABS system (if equipped, though less common on base FXD models of this era), pad replacement.
Suspension:
Front fork (Telescopic) overhaul, fork oil specifications, seals, rear shock absorbers, swingarm, bearings, alignment.
Chassis And Frame:
Frame inspection, steering head bearings, wheel bearings, pivot bearings, general chassis integrity, torque specifications for critical fasteners.
Bodywork And Trim:
Fenders, fuel tank removal and installation, seat, handlebars, controls, fairings (if applicable), trim pieces, paint repair guidance.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, belt tension adjustment, chain lubrication/adjustment (if applicable, though this model typically uses a belt), brake system maintenance, fork oil changes, battery care.
Repair:
Engine top-end rebuild, transmission rebuild, carburetor overhaul, brake system component replacement, suspension component replacement, electrical component diagnosis and replacement, clutch adjustment and replacement.
Troubleshooting:
Systematic diagnostic procedures for engine performance issues, starting problems, electrical gremlins, braking system faults, and chassis handling issues. Includes symptom-based troubleshooting charts.
Diagnostics:
Detailed diagnostic steps for identifying the root cause of malfunctions across all major vehicle systems, often referencing specific tools or tests.
Technical Depth
Depth:
Comprehensive: Covers everything from basic scheduled maintenance and routine checks to complete engine and transmission rebuilds, advanced electrical troubleshooting, and chassis component overhauls.
Detail Level:
Factory-level detail, including torque specifications, clearances, component part numbers (for reference), and procedural flowcharts.
📊 Manual Specifications
File Format
Format:
Digital Download (typically PDF)
Print Quality
Printability:
High-resolution, suitable for printing individual sections or the entire manual.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Text Search:
Typically includes searchable text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88 V-Twin
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1 (typical)
Valve Train:
Overhead valves (OHV), 2 valves per cylinder
Fueling:
Carbureted (Keihin CV 40mm)
Ignition:
Electronic ignition
Performance
Horsepower:
Approx. 65-70 HP (at crank, varies with tuning)
Torque:
Approx. 75-80 ft-lbs (at crank, varies with tuning)
Fuel System
Fuel Type:
Unleaded gasoline, minimum 87 octane
Fuel Capacity:
4.8 U.S. gallons (18.2 L)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, left-foot shift
Primary Drive:
Plated duplex chain, 1.400 ratio
Final Drive:
Belt drive, 32/66 ratio (2.0625:1)
Features
Clutch Type:
Wet, multi-plate
Transmission Fluid Type:
Harley-Davidson Syn3 or equivalent SAE 5W-30 Synthetic Motorcycle Oil.
📐 Dimensions
Exterior
Length:
Approx. 90.5 inches (2299 mm)
Width:
Approx. 35.5 inches (902 mm)
Height:
Approx. 51.0 inches (1295 mm) (seat height varies)
Weights
Dry Weight:
Approx. 637 lbs (289 kg)
Gross Vehicle Weight Rating:
Approx. 1030 lbs (467 kg)
Wheels And Tires
Front Tire:
100/90-19 57H
Rear Tire:
130/90-16 67H
Front Wheel Size:
19 inch
Rear Wheel Size:
16 inch
🛡️ Safety Features
Ratings
Safety Rating:
N/A (Motorcycles are not typically rated by organizations like NHTSA for crash safety in the same way cars are. Compliance with relevant federal standards is expected.)
Active Features
Active Safety:
Disc brakes front and rear, effective lighting system, stable chassis dynamics.
Passive Features
Passive Safety:
Sturdy frame construction, rider ergonomics designed for control.
💡 Technology Features
Infotainment
Infotainment System:
Basic by modern standards. Typically features analog gauges (speedometer, tachometer, fuel, oil pressure). No advanced infotainment, Bluetooth, or navigation typically standard on this model.
Driver Assistance
Driver Assistance Features:
None.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months (whichever comes first) for initial break-in service (oil change, filter, primary fluid check, primary chain adjustment, spark plug check).
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months for routine maintenance (oil change, filter, primary fluid check/change, belt check, brake checks).
Major Service:
Refer to manual for specific intervals on transmission fluid, brake fluid flush, spark plug replacement, and other major component checks/replacements.
Fluid Specifications
Engine Oil:
Harley-Davidson Genuine V-Twin 20W-50, or Harley-Davidson Syn3 SAE 20W-50 Synthetic Motorcycle Oil.
Primary Chain Case Fluid:
Harley-Davidson Genuine Formula+ (or equivalent primary lubricant)
Transmission Fluid:
Harley-Davidson Genuine Formula+ (or equivalent transmission lubricant, often shared with primary)
Brake Fluid:
DOT 4 brake fluid (for clutch and brake systems, check manual for specific type)
Fork Oil:
Harley-Davidson Screamin' Eagle Type E Fork Oil (or equivalent, typically 10W or 15W)
Known Issues
Common Issues:
Primary chain tensioner wear (early models), cam chain tensioner wear (Twin Cam specific), oil leaks (from various seals), exhaust leaks, potential carburetor tuning issues, charging system issues (stator/regulator).
Troubleshooting Focus:
Manual provides detailed guidance on diagnosing and rectifying common issues such as starting problems, misfires, rough idling, and electrical system faults.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, boasts a long and storied history in motorcycle manufacturing, synonymous with American culture and freedom.
Model Evolution
Evolution:
The Dyna platform, introduced in 1991, evolved through various iterations. The 2005 model features the Twin Cam 88 engine, a significant upgrade from earlier Evo engines, offering improved torque and reliability.
Production
Production Period:
The Dyna line, including the Super Glide, was produced from 1991 to 2017 before being replaced by the Softail platform.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Harley-Davidson has received numerous industry accolades over its history for design, performance, and brand loyalty.
Model Reputation:
The Dyna Super Glide is a respected model within the Harley-Davidson lineup, known for its ride quality and customization potential among enthusiasts.
Certifications
Certification:
Manufactured to meet all applicable Federal Motor Vehicle Safety Standards (FMVSS) for motorcycles in the United States.
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